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40

SPECIFICATIONS

PARTS LIST

# Part Number

Description

Qty

# Part Number

Description

Qty

EN

1

122.070100.07

Fuel Tank Cap

1

2

122.070300.03

Fuel Filter

1

3

24.070800.00

Reversal Valve

1

4

2.06.006

Clamp,  7 x  1

1

5

24.070030.00

Hole, Breather Tube

1

6

152.070014.06

Pipe, Reversal Valve, 730 mm

1

7

2.05.001

Clamp,  8 x b6.5

2

8

2.08.143.1

Flange Bolt/Washer Assembly M6 x 20, Black

4

9

122.070015.01

Mount Vibration, Fuel Tank

4

10

152.071000.31.48

Fuel Tank, 23.1L, Yellow

1

11

21.070600.03

Connect, Al

1

12

2.06.016

Clamp  8.7 x b8

4

13

152.070011.08

Fuel Pipe 265 mm, Fuel Tank to Fuel Valve

1

14

45.090006.20

Holder, Air Cleaner

1

15

1.6177.1.06

Lock Nut M6, Flange 

2

16

1.848.08

Washer  8

2

17

1.93.08

Lock Washer  8

2

18

1.6175.08

Nut M8

2

19

46.100001.07

Muffler Gasket

1

20

46.101000.18

Muffler Assembly

1

21

1.9074.4.0510

Screw/Washer Assembly M5 x 10

3

22

46.101300.00

Spark Arrester Assembly 

1

23

1.16674.0820

Flange Bolt M8 x 20

1

24

2.13.009

Bushing  9 x  13 x 16

1

25

1.16674.0835

Flange Bolt M8 x 35

1

26

1.6175.05

Nut M5

2

27

1.97.1.05

Washer  5

2

28

1.93.05

Lock Washer  5

2

29

2.08.031

Bolt M5 x 201

2

30

152.190300.00

Carbon Brush Assembly

1

31

122.190004.01

Pinch, Carbon Brush

1

32

1.9074.15.0520

Bolt/Washer Assembly M5 x 20

1

33

1.16674.0512.2

Flange Bolt M5 x 12

3

34

152.190003.00.48

Generator End Cover, Yellow

1

35

1.9074.17.0516

Screw/Washer Assembly M5 x 16

2

36

122.190400.00

Terminal Block

1

37

1.16674.0516

Flange Bolt M5 x 16

2

38

153.190200.00

AVR 

1

39

152.190002.00

End Housing

1

40

2.08.029

Flange Bolt/Washer Assembly M6 x 165

4

41

151.191002.15.2

Stator Cover, Black

1

42

2.08.030

Flange Bolt/Washer Assembly M10 x 250

1

43

152.191200.46

Stator Assembly, Al,  190 x 125 mm

1

44

152.191100.39

Rotor Assembly, Al,  190 x 125 mm, CSA

1

45

1.5789.0608

Flange Bolt M6 x 8

2

46

152.192300.01

Air Guide

1

47

152.190005.00

Rubber, Fore-Cover, A

1

48

152.190005.01

Rubber, Fore-Cover, B

1

49

CPG5500DF-J

Engine, 389cc

1

50

152.200702.02

Cover, Handle

1

51

152.200701.14

Handle, U Style

1

52

152.200703.03

Long Pin, Handle

2

53

11.110008.00

"R" Shape 

2

54

152.200703.02

Short Pin, Handle

2

55

1.894.1.08

Circlip  8

2

56

1.62.06

Butterfly Type Nut M6

1

57

1.93.06

Lock Washer  6

1

58

1.97.1.06

Washer  6

2

59

1.862.06

Lock Washer  6, Toothed

1

60

5.1900.026

Grounding Line 150 mm

1

61

1.5789.0612.1

Flange Bolt M6 x 12, Black

3

62

152.200800.09.2

Decorative Plate

1

63

152.070031.00

Jacket, LPG Hose

3

64

65304.0.3.2

Frame, 700 x 566 x 585

1

65

1.6177.1.10

Lock Nut M10, Flange 

2

66

152.201200.03

Motor Mount, 1

1

67

2.16.001

Pin  2 x 33, "R" Shape

2

68

152.201701.09.2

9.5 in. PU Wheel, Black

2

69

122.201501.25

Pin Roll,   16 x  10 x 107

2

70

1.6177.1.08

Lock Nut M8, Flange 

9

71

152.201200.04

Motor Mount, 2

1

72

152.201200.00

Motor Mount

2

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

Ø

73

2.03.040

Washer  8 x  24 x 3

2

74

1.93.08

Lock Washer  8

2

75

1.5789.0835

Flange Bolt M8 x 35

2

76

1.5789.0816

Flange Bolt M8 x 16

2

77

152.200002.01.2

Support Leg 84 mm

1

78

152.201400.00

Rubber, Support

2

79

1.5789.0825

Flange Bolt M8 x 25

2

80

1.9074.3.0510

Screw/Washer Assembly M5 x 10

2

81

1.6177.1.05

Lock Nut M5, Flange 

2

82

9.1000.150

Battery 12V15AH

1

83

152.200904.00

Pinch, Rubber

1

84

5.1900.014

Black Wire, 320 mm, Battery

1

85

5.1900.021

Red Wire, 480 mm, Battery

1

86

152.200013.02.3

Jacket, Wire, Red

2

87

152.200013.02

Jacket, Wire, Black

1

88

152.201004.00

Lock Catch

2

89

152.200019.00.48

Switch Handle, Yellow

1

90

1.6170.03

Nut M3

1

91

5.1050.000

Switch

1

92

1.819.1.0330

Screw M3 x 30

1

93

2.06.032

Clip,  17

2

94

1.6182.05

Lock Nut M5

1

95

122.070032.00

Sleeve, Knob

1

96

122.070025.02

Knob

1

97

1.823.0408

Screw M4 x 8

2

98

122.074000.01

Cut-off Valve, B

1

99

152.070012.05

Pipe, 40 mm

1

100 9.1500.002

Sleeve, Connector

1

101 2.08.055.1

Bolt M6 x 14, Black

3

102 47.136000.01

Pressure-reducing Valve

1

103 152.070012.06

Pipe, 750 mm

1

104 152.200018.00

Supporter

1

105 152.070031.01

Jacket, Fuel Hose

1

106 2.06.023

Clip  20

2

107 1.845.4816

Screw ST4.8 x 16

2

108 2.06.050

Clip  8 x  18

1

109 1.845.3513

Screw ST3.5 x 13

2

110 122.070400.06

Fuel Valve

1

111 152.070011.09

Pipe, Fuel 480 mm

1

112 152.199.27.2

Control Panel, Black

1

113 5.1000.001.3

Ignition Switch, Red

1

114 1.9074.4.0514.1

Screw/Washer Assembly M5 x 14, Black

6

115 5.1110.005

Receptacle (DC.12V)

1

116 5.1200.110.1

10Amp Circuit Breaker, Push Button

1

117 5.1870.003

Receptacle Cover, Receptacle L14-30R

1

118 5.1120.009

Receptacle L14-30R

1

119 5.1120.010

Receptacle 5-20R, Duplex

2

120 1.6177.1.04.1

Flange Lock Nut M4, Black

8

121 5.1870.008

Receptacle Cover, Receptacle 5-20R, Duplex 

2

122 5.1210.920

20Amp Circuit Breaker, Push Button, CSA

2

123 5.1870.014

Receptacle Cover

3

124 1.9074.4.0306.2

Bolt M3 x 6

4

125 5.1240.275

27.5Amp Circuit Breaker, Double Pole

1

126 5.1810.006

VFO Diode

1

127 1.818.0514.2

Screw M5 x 14, Black

3

128 5.1800.004

Rectifier

1

129 5.1820.009

Charger

1

130 5.1000.000.3

Battery Switch, Red

1

131 5.1430.002

Intelligauge

1

132 1.9074.4.0414.2

Screw And Washer Assembly M4 14

2

133 1.5789.0615.1

Flange Bolt M6 x 15, Black

4

134 152.210002.17

Control Box

1

135 122.210003.01

Plug, Control Box

1

136 5.1330.017

Sheath, Wire

1

137 152.210003.02

Plug, End Cover

1

138 CPG5500DF-J.21

Control Panel Assembly

1

139 CPG5500DF-J.21.10

Wire Assembly

1

140 5.1280.003

Fuse 10A

1

141 5.1280.008

Fuse 5A

1

142 5.1800.003

Rectifier

1

143 9.1700.008

Plug, USB 5V/2.4A

1

144 152.070012.16

LPG Hose With Regulator 6.56 ft. 2 m

1

Ø

Ø
Ø

Ø

Ø

Ø

Ø

×

Summary of Contents for CPG5500E2DF-J

Page 1: ...SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual DUAL FUEL GENERATOR CHAMPION GENERATOR 5500W ENGLISH JAPANESE...

Page 2: ......

Page 3: ...see Add Engine Oil section For Fuel Type see Add Fuel section Introduction Congratulations on purchasing your generator Please follow these instructions and maintain it correctly Accessories CPE manu...

Page 4: ...not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage C...

Page 5: ...ged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and are...

Page 6: ...apacity can damage the generator and or electrical devices connected to it DO NOT overload the generator Start the generator and allow the engine to stabilize before connecting electrical loads Connec...

Page 7: ...OSIVE Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration DANGER When adding or removing Petrol Turn the generator off...

Page 8: ...ed 1 Before adding fuel and oil tip the generator on it s end 2 Slide the Roll Pin through the Wheel from the outside 3 Slide the Roll Pin through the mount point on the frame 4 Secure with the R clip...

Page 9: ...motive oil NOTE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change interval Full synthetic 5W 30 oil will aid in starti...

Page 10: ...oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after filling A minimum of 6 4 mm in of space left in the tank is...

Page 11: ...een plugged or kept closed must also be purged The purging process should be done by a LPG supplier Cylinders from an exchange supplier should have been purged and filled properly already Always posit...

Page 12: ...Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution WARNING WARNING During oper...

Page 13: ...o the ON position 4 Move the choke lever to the 100 CHOKE detent position a For restarting a warm engine move the choke lever to the 75 CHOKE detent position 5 Push the battery switch to the ON positi...

Page 14: ...ot over choke As soon as engine starts gradually move the choke lever to the RUN position over a 2 5 second duration 10 RECOIL START Move the choke lever to the 100 Choke detent position a For restart...

Page 15: ...z loads to the generator DO NOT overload the generator Connecting a generator to your electric utility company s power lines or to another power source may be against the law In addition this action i...

Page 16: ...wing the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to convert voltage and amperage to watts Volts x...

Page 17: ...ed to firmly install the plug 8 Attach the spark plug wire to the plug Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establis...

Page 18: ...engine performance CAUTION Maintenance And Storage To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers Generator Maintenance Make certain that the generat...

Page 19: ...he the OFF position and the battery leads have been disconnected from the battery DANGER Generator Battery This product is equipped with an automatic battery charging circuit The battery will receive...

Page 20: ...nder Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Pow...

Page 21: ...19 Champion Generator 5500W JP...

Page 22: ...20...

Page 23: ...21 GFCI 91 4 cm 3 1 5 m 5 JP...

Page 24: ...22...

Page 25: ...23 OFF LPG LPG LPG PG OFF LPG LPG LPG LPG LPG 2 LPG LPG LPG LPG JP...

Page 26: ...24 1 2 3 1 2 3 4 R 5 2 1 2 1 2 3 1 2 1 2 2...

Page 27: ...25 1 2 3 4 Full Synthetic 5W 30 Degrees Celsius Outside Outside Degrees Fahrenheit 10W 30 5 5W 30 5 C 41 F 5 50 5 1 2 JP...

Page 28: ...26 10 30 1 2 3 4 5 6 4mm 6 4mm 6 85 6 4 mm...

Page 29: ...27 OPD LPG 12 AWG 2 052mm 3 309mm2 1 8kg 10kg LP LP LPG 1 2 LPG LPG LPG 3 4 LPG 5 LPG JP...

Page 30: ...28 1 5m 91 4cm 1 CSA UL1449 AC...

Page 31: ...29 ON OFF LPG LPG A B 1 A 2 B 1 2 15 C 59 F 1 2 3 ON 4 100 CHOKE a 75 CHOKE 5 ON 6 ON 7 START 5 10 8 9 2 5 RUN 1 a 60 Hz b 50Hz 2 3 1 RUN 3 JP...

Page 32: ...AH 1 5 Start LPG 1 2 3 LPG 4 LPG ON 5 ON 6 ON 7 75 a 75 CHOKE 8 START 5 10 9 2 5 RUN 10 100 a 100 CHOKE 11 100 1 2 LPG 15 C 75 100 2 10 RUN 100 1 2 30 C 1 75 RUN 3 15 C 100 C H O K E 5 20 RUN 12 RUN 1...

Page 33: ...31 LPG LPG LPG LPG LPG 1 2 100 200 AC 50 Hz 60 Hz 1 2 3 OFF 4 LPG LPG CLOSE OFF 5 6 OFF 7 OFF OFF LPG LPG 2 JP...

Page 34: ...32 1 2 3 1 2 1 1 2 3 4 5 6 7 5 6...

Page 35: ...33 1 2 3 4 5 6 7 1 2 3 4 0 7 0 8 mm 5 6 7 0 7 0 8 mm 0 028 0 031 in 1 15 mm 2 3 4 5 6 1 2 JP...

Page 36: ...34 25 PSI 1 2 3 4 5 6 25PSI 8 5 50 100 250 3 LPG...

Page 37: ...35 14 1 20 1 2 3 4 5 6 7 8 9 14 8mL 1 2 10 11 OFF 2 1 1 2 M5 10 M5 3 1 2 4 1 5 1 JP...

Page 38: ...36 OFF ON LPG AC AVR AVR https www youtube com watch v olRvvKBIyN0...

Page 39: ...Hz 6625W 60 Hz 5800 50 Hz 5300W 60 Hz 4500 50 Hz 27 5A 60 Hz 24A 50 Hz 55A 60 Hz 48A 50 Hz 66 25A 60 Hz 58A 50 Hz 33 13A 60 Hz 29A 50 Hz 53A 60 Hz 45A 50 Hz 69A 60 Hz 62A 50 Hz 34 5A 60 Hz 31A 50 Hz 2...

Page 40: ...ane Starting Amps 200V Propane Running Amps 100V Propane Running Amps 200V Volts 100 200 Frequency 60 Hz 50Hz Outlets 100V 200V American Standard GFCI Outlets No Covered Outlets Yes Gasoline Run Time...

Page 41: ...G Y OFF G Y G Y 3 4 5 2 1 6 G Y G Y SWITCH lb l la EARTH TERMINAL B W W R R R G Y B B W G Y W R G Y W L B W B Y Y Y G Y W G W G W R B B G Y G Y Y W G FUSE 5A GAS LPG SWITCH a c d f b e c e a b f d L W...

Page 42: ...7 58 1 3 5 6 7 11 12 13 50 53 54 51 52 62 63 64 65 66 67 68 69 70 71 76 77 78 79 70 88 89 90 91 92 94 96 97 98 93 99 101 102 103 104 63 105 70 107 110 109 111 125 126 128 129 127 130 135 136 137 4 12...

Page 43: ...eel Black 2 69 122 201501 25 Pin Roll 16 x 10 x 107 2 70 1 6177 1 08 Lock Nut M8 Flange 9 71 152 201200 04 Motor Mount 2 1 72 152 201200 00 Motor Mount 2 73 2 03 040 Washer 8 x 24 x 3 2 74 1 93 08 Loc...

Page 44: ...3 32 30 28 29 31 27 26 12 24 25 100 101 99 97 98 102 103 104 105 106 107 91 110 108 109 92 93 94 95 96 85 86 87 88 12 111 90 91 89 63 64 47 48 45 46 49 50 52 51 55 12 54 53 56 57 58 60 61 59 62 40 41...

Page 45: ...5 2 57 2 15 002 F6RTC Spark Plug F6RTC 1 58 2 08 014 Flange Bolt M10 x 80 4 59 46 020002 00 Gasket Cylinder Head Cover 1 Part Number Description Qty 60 47 021000 00 Cover Cylinder Head 1 61 45 020001...

Page 46: ......

Page 47: ......

Page 48: ...814 0714 6 23 18...

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