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Pulper/Water Extractor - Cleaning and Maintenance
Maintenance
Daily Maintenance Checks
1. Check the general cleanliness of the waste handling system and the room.
Deodorizers are not a substitute for daily cleaning procedures.
Do not hose the exterior of the machine with water.
2. Check the optional deodorizer injector (if equipped) chemical supply tubing and chemical pick-up tube.
3. Refill the deodorizer chemical supply container (supplied by others) if necessary.
4. Inspect the water supply lines for leaks, make sure the floor drains are clear.
5. Inspect the pulper and water extractor to ensure that all safety switches are in good working condition.
6. Make sure that access panels and covers are in good working condition.
7. Inspect the splash curtains for wear and replace if necessary.
8. Inspect the Remote Control Cabinet and the Start/Stop Station. Make sure that switch covers,
switches, indicator lights, latches and fasteners are installed and in good working condition.
9. Inspect warning and caution labels on the components. Make sure these labels are legible and if not,
then order replacement labels and replace immediately.
Weekly Maintenance Checks
1. Perform all of the Daily Checks listed above.
2. Inspect the rotating cutter blades, stationary cutter blocks, and rotating cutter disk for damage.
3. Contact a Factory Authorized Service Agent if any damage is found.
Semi-Annual Maintenance Checks
(Must be performed by a Factory Authorized Service Agent Only)
1. Drain, flush, and refill the water extractor drive motor gearbox with approved lubricant (see below)
every 6 months or 2500 hours of operation (which ever occurs first).
2. Clean the gearbox vent plug. Proper oil level is to the bottom edge of the oil fill hole.
3. Inspect the rotating cutter blades, stationary cutter blocks for wear. Check tolerances.
4. Inspect the rotating disk and sizing ring for wear.
5. Inspect the pulper drive motor seal and flushing system.
6. Inspect the pressure switch and pressure switch tubing, Check water level setting.
7. Inspect cross-flow piping, recirculating pumps (if equipped), drain valves and drain piping.
8. Inspect the water extractor compression cone and wiper blade for wear and proper adjustment.
9. Inspect the water extractor slurry screen and auger brush for wear.
10. Inspect the pulper and/or water extractor flushing nozzles and piping.
11. Inspect the remote control cabinet electrical components and tighten all connections.
APPROVED LUBRICANTS:
Kluber, Klubersynth UH1 6-460 (Synthetic)
Gearbox oil capacity: 35.9 ounces [1.06 liters]
ExxonMobil, Mobil SHC 634 (Non-synthetic)
Do not mix lubricants.
Summary of Contents for P5-24
Page 9: ...Introduction Introduction 1 ...
Page 17: ...9 Installation Installation ...
Page 31: ...23 Pulper Water Extractor Operation Operation ...
Page 33: ...25 Cleaning and Maintenance Pulper Water Extractor Cleaning and Maintenance ...
Page 38: ...30 Blank Page This Page Left Intentionally Left Blank ...
Page 64: ...56 Feed Trough Gaskets Pulper 1 3 4 4 5 2 Feed trough supplied by others ...
Page 69: ...61 Electrical Schematic Electrical Schematic Remote Control Cabinet Component Selection Chart ...
Page 70: ...62 Blank Page This Page Intentionally Left Blank ...
