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Page 14 

 

Maintenance 

All maintenance, cleaning and repair operations must be performed with the machine suitably supported, the engine 
switched off (and cool), and the ignition keys removed. 

 

NOTE: For commercial use, log hours of operation in a maintenance booklet to ensure proper maintenance 
intervals and continued service. 

 

Maintenance Schedule 

After first 1 hours of work 

 

Check all nuts and bolt for tightness 

 retighten if required. 

 

Check belt tension and taper lock tightness 

 adjust / tighten if required 

 

Every 8 hours or daily 

 

CHECK 

 

Check all nuts and bolt for tightness 

 retighten if required. 

 

Check belt condition and replace if necessary 

 

Check wear and condition of brushes 

 

Check operation of emergency stop control  

 

LUBRICATE 

 

Lubricate main rotor bearings 

 apply 20 shots of grease to each main rotor bearing 

After every 100 hours (or annually, whichever occurs first), in addition to the above 

 

CHECK 

 

Check belt condition - replace if required 

 

Check axle bearing condition - replace or lubricate as required 

 

Check main rotor bearings condition - replace as required 

 

Check condition of battery & connections 

 

Check condition of brushes and tines and replace as required 

 

Check condition of battery cables - replace if damaged  

 

Grease height adjustment mechanism 

 apply 20 shots of grease 

 

Machine Disposal 

 

Disposal  of  this  machine  and  any  of  its  component  parts  must  be  performed  in  a  responsible  and  inoffensive 
manner  respecting  all  current  laws  relating  to  this  subject.  Materials  forming  this  machine  that  must  undergo 
differentiated division and disposal are: 

 

Steel 

 

Mineral Oil 

 

Rubber 

 

Plastic

Summary of Contents for PC120

Page 1: ...PC120 Paddock Cleaner Original Instructions Chapman Machinery Ltd Hele Barton Week St Mary Holsworthy Devon EX22 6XR Tel 01288 308149 Email sales chapman co uk ...

Page 2: ...4 Warranty 15 EC DECLARATION OF CONFORMITY 16 THIS MANUAL MUST BE HANDED TO THE OPERATOR BEFORE USE THE OPERATOR MUST UNDERSTAND FULLY THE CONTENT OF THIS HANDBOOK BEFORE USING THE MACHINE FOR THE FIRST TIME OF THE IMPLEMENT IS RESOLD THIS MANUAL MUST ACCOMPANY THE MACHINE NOTE The information contained in this manual is correct at the time of going to press However in the course of development ch...

Page 3: ...eyes from insects and branches with either a visor or goggles Trailed equipment and loads Ensure all riders know the manufacturers recommended towing capacity and drawbar loading limit Always operate within these requirements Remember that your ability to control the ATV by your body movements will be considerably reduced when carrying a load or towing a trailer When selecting trailed equipment lo...

Page 4: ...to machine components Both operators maintenance fitters should be familiar with the machine and fully aware of dangers surrounding improper use or incorrect repairs Before starting carry out a visual check on both machine towing vehicle as regards functionality road safety accident prevention rules Even when using the machine correctly accidents can occur It is imperative that nobody stand within...

Page 5: ...any other function may be both dangerous to persons and potentially damaging to components Use of the machine beyond the stated usage may invalidate any applicable warranty as well as being potential in breach of applicable safety regulations Identification Each machine is fitted with a serial plate shown below which details the following 1 Model 2 Date of Manufacture DOM 3 Serial Number 4 Mass Wh...

Page 6: ...sembly prior to use Please see instructions below on assembling the PC120 from dispatch Tools needed 17 19 24mm Spanners Lower the PC120 gently down with supports beneath the black skid plates Next the drawbar needs to be attached Remove the three bolt s from the drawbar mount see below NOTE Don t tighten the bolts until all are installed ...

Page 7: ...nstall the other 19mm bolt nut in through the most forward hole and again loosely Supporting the weight of the drawbar lift up until the drawbar adjuster is inline with the last 24mm bolt fitment at the back of the drawbar mount install There should be one aluminium spacing bush on each side of the adjuster assembly not shown in picture ...

Page 8: ...n the adjuster is used Next install the Jockey wheelby unwinding the jockey clamp install the jockey wheel assembly into the clamp and tightening securely Finally if not already done remove all transport tape typically yellow green marked which is used to secure the fuel cap and breather cap on the gearbox operating ...

Page 9: ...Page 9 Component Identification ...

Page 10: ... your equipment supplier for replacement decals before use Note All decals must be present and visible It is imperative that these are replaced if damaged to prevent potential harm to users Carefully read operators manual before handling this machine Observe in structions and safety rules when operating Caution Entanglement Hazard Keep hands away from rotating components Caution Rotating blades Ma...

Page 11: ...the handbook Drive belt s are in good working order Attaching the Machine NOTE This machine is designed to attach to the towing vehicle through a 50mm diameter ball hitch 1 Reverse the towing vehicle up to the machine 2 Attach the machine onto the towing vehicle scoupling 3 Attach the control cable to the control socket fitted on the towing machine ensuring a secure connection NOTE PC120 Models ar...

Page 12: ...ng brushes should be replacedimmediately Engine Fluid levels should be checked daily before use and topped up as necessary Ensure the air intake and screen grid are clear of debris Ensure engine is in good order and maintained as per engine manufacturer schedule Bearings Ensure bearings are in good order and greased as per the maintenance schedule Belts Ensure belts are in good order free of debri...

Page 13: ...km h 2 5 mph Tipping Mechanism The PC120 comes with electric tipping To operate the electric tip this is done via a simple two button control for open close see below The tipping will stop when it s reached full travel in either direction Click switch back to the neutral position once stopped Storage For extended periods of storage it is advisable that the machine be first cleaned thoroughly and f...

Page 14: ... of emergency stop control LUBRICATE Lubricate main rotor bearings apply 20 shots of grease to each main rotor bearing After every 100 hours or annually whichever occurs first in addition to the above CHECK Check belt condition replace if required Check axle bearing condition replace or lubricate as required Check main rotor bearings condition replace as required Check condition of battery connect...

Page 15: ...terials or equipment not manufactured by Chapman Machinery for which the Buyer shall only be entitled to the benefit of any such warranty or guarantee given by themanufacturer to Chapman Machinery Only genuine replacement parts will be allowable for warranty claims All parts replaced by Chapman Machinery under warranty become the property of Chapman Machinery and must be returned to Chapman Machin...

Page 16: ...Name of Representative James Chapman Position of representative Director The Basis on which Conformity is being Declared I declare that as the authorised representative the above information in relation to the supply manufacture of this product is in conformity with the stated standards and other related documents following the provi sions of Machinery Directive 2006 42 EC directives The products ...

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