Char-Broil 12201777, Product Manual

Page 1: ...personal injury and or property damage CAUTION Some parts may contain sharp edges Wear protective gloves if necessary WARNING CARBON MONOXIDE HAZARD Burning charcoal indoors can kill you It gives off carbon monoxide which has no odor NEVER burn charcoal inside homes vehicles or tents CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper If you have questions or need assistance dur...

Page 2: ...ombustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot d...

Page 3: ... or burned off first as it contains a high acid content and imparts an acrid flavor After allowing the fire to burn down close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Smoker with temperatures exceeding 450 degrees...

Page 4: ...ent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Here are a few steps you can take to adjust the temper...

Page 5: ...r To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot THE HEAT OF THE COALS seconds you can hold the palm of your h...

Page 6: ...imited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse ...

Page 7: ...H 3 SMOKER CHAMBER COOK GRATE Z 1 LEG LEFT FRONT I 1 SWING AWAY RACK AA 2 LEG BRACE J 1 CHARCOAL GRATE F SMOKER CHAMBER BB 1 BOTTOM SHELF K 2 CHARCOAL GRATE ADJUSTER CC 1 AXLE L 1 SIDE HANDLE DD 2 WHEEL M 2 HANDLE BARREL SPRING EE 1 FRONT SHELF ASSEMBLY N 1 FIREBOX LID FF 2 FRONT SHELF SUPPORT O 1 FIREBOX BOTTOM GG 1 GREASE CUP HOLDER P 1 FIREBOX DOOR HH 1 TOWEL BAR Q 1 FIREBOX LID STOP II 3 TOOL ...

Page 8: ...for lifting and moving NEXT pick a suitable location to work Open the carton and slit the corners so that the carton lays flat This will give you a protective surface during assembly Insert bottom shelf into holes on the inside of the legs Connect right and left legs together 2 pairs ...

Page 9: ...onto the legs using eight M6 x 12mm Phillips head bolts Do not fully tighten screws until Step 6 is complete Put axle rod through the holes on the right legs Put wheels onto the axle rod insert hitch pin clips into the axle and place the wheel caps over the axle rod ends ...

Page 10: ...t tighten bolts until Step 6 is completed Install grill base with firebox opening towards left side on top of the legs using four M6 x 12mm Phillips head bolts Install two M6 x 12mm Phillips head bolts and M6 hex nuts per side through grill base and flange on leg braces FULLY TIGHTEN ALL SCREWS AND NUTS AT THIS TIME ...

Page 11: ... two M6 x 12mm Phillips head bolts and two M6 nuts per side Attach shelf supports with slotted holes towards front shelf using two M6 x 12mm Phillips head bolts Attach side handle onto the firebox lid using two M6 x 12mm Phillips head bolts and two M6 nuts ...

Page 12: ...10 9 12 Attach handle to the firebox lid using two M6 hex nuts Attach firebox lid stop using one M6 x 12mm Phillips head bolt and M6 hex nut ...

Page 13: ...eel should move freely Next Attach door latch using one M6 x 11mm Phillips head shoulder bolt and M6 hex nut as illustrated Install one M6x15 shoulder screw into end of firebox as shown Finally slip the firebox door into position by inserting the hinge rods into the bushings as shown Connect firebox lid and firebox base using six M6 x 12mm Phillips head bolts ...

Page 14: ...14 13 14 Connect firebox and grill base together using six M6 x 12mm Phillips head bolts Connect firebox support with firebox base using two M6 x 12mm Phillips head bolts and two M6 hex nuts ...

Page 15: ... two M6 x 12mm Phillips head bolts and M6 hex nuts 15 To install the temperature gauge insert into center hole on grill lid attach using clip from inside the lid then turn it clockwise to upright position Attach grill lid handle using two M6 nuts ...

Page 16: ...l base using two M6 x 15mm shoulder bolts Install Towel hooks onto the towel bar as shown First remove the two M6 nuts that are pre assembled to the towel bar then install the towel bar to the smoker chamber and secure with two M6 nuts ...

Page 17: ...l base Install the swing away rack inside the grill lid Insert the cotter pins through the holes from the outside of grill lid Align the swing away rack support arm holes with the holes on the side panel of grill base using two M6 nuts and two M6 x 20mm Phillips head bolts DO NOT OVER TIGHTEN THE M6 NUTS THE SUPPORT ARM MUST MOVE FREELY ...

Page 18: ...21 22 18 Place cooking grates on support lips of grill base Place firebox charcoal grate inside the bottom of firebox ...

Page 19: ...de the top of the firebox base Insert grease cup holder into holes on right side of the smoker chamber Place a tin can not included on the grease cup holder A tin can must be placed under the grease drain hole at all times Tin can not included ...

Page 20: ...20 25 Congratulations Enjoy your smoker ...

Page 21: ...HARDWARE Hitch Pin Clip Qty 4 Wheel Cap QTY 2 M6 x 20mm Machine screw QTY 2 M6 Flange Nut QTY 22 M6 Locking Nut QTY 1 M6 x 12mm Machine screw QTY 44 M6 x 11mm Shoulder screw QTY 1 M6 x 15mm Shoulder screw QTY 3 ...

Page 22: ...22 NOTES ...

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