Char-Broil 463210310, Product Manual

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ...e grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test...

Page 12: ...lastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surf...

Page 13: ...s Replace flame tamers and cooking grates CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from ...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ...ASE TRAY K 1 LOGO PLATE VV 1 BACK BRACE L 1 TEMPERATURE GAUGE WW 1 CYLINDER INSULATION BOARD M 1 BEZEL F TEMPERATURE GAUGE XX 1 GREASE CUP CLIP N 1 HANDLE TOP LID YY 1 GREASE CUP ASSEMBLY O 4 SILICONE RUBBER BUMPER ZZ 1 AXLE P 1 HARDWARE F TOP LID AAA 2 WHEEL Q 2 COOKING GRATE BBB 1 TANK RETAINER WIRE FORM R 1 W ARMING GRID CCC 2 LEG FEET S 1 VALVE HOSE REGULATOR ASSEMBLY DDD 1 HOOK F HOSE T 1 CON...

Page 16: ...DDD LL MM NN OO PP QQ QQ RR SS UU VV WW XX YY ZZ AAA BBB CCC KK PARTS DIAGRAM 16 G K L M N O P T U V W X Y AA Z BB DD EE FF CC GG HH II JJ TT EEE O H I J A B D C C D B E E F F F Q Q R S V W ...

Page 17: ... 2 Qty 1 4 20x1 2 Machine Screw 12 Qty 12 7mm Flat Washer Qty 12 7mm Lock Washer Qty 1 4 20x1 2 Machine Screw 4 Qty 4 Flat 7mm Washer Qty 4 Lock 7mm Washer Rear Front Bottom Shelf Left Leg Assembly Right Leg Assembly Right Front Leg Right Rear Leg Left Front Leg Left Rear Leg Center Brace Upper Brace Left Cart Upper Brace Right Cart Attach upper brace left leg assembly which was assembled previous...

Page 18: ...mm Flat Washer Qty 8 Lock 7mm Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 7mm Flat Washer Qty 4 Lock 7mm Washer Hitch Pin Axle Washer Wheel Back brace Leg Extenders Cone side of wheel against leg Qty 2 10 24 Hex Nut Qty 10 24x1 2 Machine Screw 2 Attach upper front panel to lower front panel with 10 24x1 2 screws and 10 24 hex nuts Axle Rod Push leg extenders into right legs Attach back brace to ca...

Page 19: ...crews Place grease tray to the cart assembly as shown Insert tank retainer to the holes from the bottom shelf Attach with a hitch pin 5 6 Qty 1 1 Hitch Pin Qty 3 10 24x1 2 Machine Screw Cylinder Insulation Board Grease Tray Tank Retainer Wire Form 19 Stand cart upright ...

Page 20: ...and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws Qty 4 1 4 20x1 2 Machine Screw 20 Repeat on left side shelf A C B Qty 3 10 24 Hex Nut Qty 10 24x1 2 Machine Screw 3 Mount fascia onto side shelf using three 10 24x1 2 screws and 10 24 hex nut A ...

Page 21: ...0 24x1 2 screws and 10 24 hex nuts Attach right towel bar to the front of right fascia with 8 32x5 16 screw and 8 32 hex nut 9 10 Qty 1 4 20x1 2 Machine Screw 2 Qty 2 10 24 Hex Nut Qty 10 24x1 2 Machine Screw 2 Attach right fasica to control panel with 10 24x1 2 screws Qty 10 24x1 2 Machine Screw 2 Qty 1 8 32 Nut Hex Qty 8 32x5 16 Machine Screw 1 21 ...

Page 22: ... holes Attach left fasica to control panel with 10 24x1 2 screws Attach sideburner ignitor wire to the electronic ignition module through the hole of the left plate of control panel C Attach left towel bar to the rear of left side shelf with 10 24x1 2 screws and 10 24 hex nuts Attach left towel bar to the front of left fascia with 8 32x5 16 screw and 8 32 hex nut D Qty 7 10 24x1 2 Machine Screw Qt...

Page 23: ...hich was removed previously from side burner valve bracket Be sure valve is connected with side burner tube Place heat tents over burners as shown 12 13 Press side burner control knob onto valve stem H e a n t t t e 23 Control Knob Control Knob Bezel ...

Page 24: ...A battery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor 14 15 Cooking Grate Warming Grid Place warming grid onto the top of the firebox Vertical legs insert into the solts on the upper ledge of thefirebox Slot AA Battery Ignitor Cap 24 ...

Page 25: ...ty damage CAUTION 16 LP Tank Regulator 25 Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator 17 Place LP tank into hole in bottom shelf make sure tank valve is facing left side of the grill Then place tank re...

Page 26: ...turn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard a...

Page 27: ...linder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cyli...

Page 28: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

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Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31 ...

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