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Assembly instructions © 2010

      

PRODUCT GUIDE
MODEL  463211511

© 2010 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 45 

minutes 

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

10/18/10 • G560-001-010801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; 
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared 
Grilling That’s All About U®; Keepers of the Flame®;   Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; 
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®;  Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial 
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; 
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill 
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; 
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for 463211511

Page 1: ...l Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Te...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ... the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak t...

Page 12: ...arts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ...

Page 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ... TOWEL BAR STANDOFF 1 AA 2 SIDE SHELF TOWEL BAR STANDOFF 2 BB 1 RIGHT SIDE SHELF CC 1 DRIP PAN F SIDEBURNER DD 1 SIDEBURNER EE 1 ELECTRODE F SB FF 1 ELECTRODE WIRE SIDEBURNER GG 1 SIDEBURNER GRATE HH 1 SIDEBURNER LID II 1 CART LEFT SIDE JJ 4 BOTTOM SHELF BRACE KK 6 HINGE LL 1 BOTTOM SHELF Key Qty Description MM 1 TANK RETAINER WIRE NN 1 UPPER FRONT PANEL W O PIN OO 1 LOWER FRONT PANEL W PIN PP 1 B...

Page 16: ...RTS DIAGRAM I A D C J Q S R P O H G E U V W M L K G Y T N S B X Z Z AA CC DD EE FF GG HH LL MM RR II TT UU JJ JJ KK KK KK PP OO NN XX QQ SS VV WW T T T S S CCC CCC YY Y AA C C E E F F F F zz UU BB AAA BBB M ...

Page 17: ...ple should raise grill head from the shipping box ASSEMBLY Take the leg assembly out from the shipping box place it as shown Place bottom shelf to bottom shelf brace Tighten the pre installed screws to bottom shelf Bottom Shelf Right Leg Assembly Left Leg Assembly ...

Page 18: ...e installed screws to the cart Place upper front panel without pin to cart like lower front panel Make sure the hole on upper front panel is fit to the pin on lower front panel Tighten the pre installed screws to the cart Lower Front Panel Upper Front Panel Pin ...

Page 19: ...legs and other wheel Be sure to face cone side of wheel against leg Attach with 1 axle washer and hitch pin Insert leg extenders into right legs Then turn cart upright and press leg extender into place with body weight Leg Extender Wheel Wheel Spacer Wheel Spacer Hitch Pin Place back rail to the cart Tighten the pre installed screws to the cart Axle Washer Back Rail ...

Page 20: ...cart back brace Tighten the pre installed screws to the cart back brace Place grease tray to the cart assembly as shown Insert tank retainer to the holes from the bottom shelf Grease Tray Tank Retainer Wire Form Heat Shield F Tank ...

Page 21: ...the right side shelf Right Side Shelf This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator is placed between grease tray and front panel Tighten the pre installed screws to the fire box Regulator Grease Tray Front Panel ...

Page 22: ...rom sideburner Place sideburner into shelf Make sure injecter is inside sideburner tube Attach sideburner to drip pan with the screws lock washers and flat washers removed from sideburner previously Attach sideburner ignitor wire to the electronic ignition module through the hole of the left plate of control panel D Place grate onto sideburner shelf E injecter C D E Injecter Sideburner Brace Nut S...

Page 23: ...o grate rests Place warming grid onto the top of the firebox Vertical legs insert into the slots on the upper ledge of the firebox Unscrew ignitor cap and place AAA battery into slot with positive end facing outward Screw ignitor cap onto ignitor Slot AAA Battery Cooking Grate Warming Grid ...

Page 24: ...nly with an OPD equipped LP tank Fill and leak check before attaching to grill and regulator Place LP tank into hole in bottom shelf make sure tank valve is facing left side of the grill Then place tank retainer as shown to hold LP tank securely in place over fill protection device Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip See Use and Care section to...

Page 25: ...e Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Haza...

Page 26: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 27: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 28: ...NOTES 28 ...

Page 29: ...NOTES 29 ...

Page 30: ...30 NOTES ...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31 ...

Page 32: ......

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