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Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at 
any electrodes when 
Electronic Ignition Button

is pressed; 

no noise

 can

 be heard from spark 

module.

SECTION II

SECTION III

Sparks are present 
but not at all 
electrodes and/or not 
at full strength

Possible Cause

• Battery not installed 

properly.

• Dead battery.

• Button assembly not 

installed properly.

• Faulty spark module.

• Output lead 

connections not 
connected.

• Output lead 

connections not 
connected.

• Arcing to grill away 

from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or 

broken “sparks at 
crack”.

Check Procedure

• Check battery orientation.

• Has battery been used 

previously?

• Check to insure threads are 

properly engaged. Button 
should travel up and down 
without binding.

• If no sparks are generated 

with new battery and good 
wire connections, module is 
faulty.

• Are output connections on 

and tight?

• Are output connections on 

and tight?

• If possible, observe grill in 

dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.

• All sparks present but weak 

or at slow rate.

• Has moisture accumulated 

on electrode and/or in burner 
ports?

• Inspect electrodes for 

cracks.

Prevention/Solution

• Install battery (make sure that “+” and “–” 

connectors are oriented correctly, with “+” end up 
and “–” end down.)

• Replace battery with new alkaline battery.

• Unscrew button cap assembly and reinstall, making 

sure threads are aligned and engaged fully.

• Replace spark module assembly.

• Remove and reconnect all output connections at 

module and electrodes.

• Remove and reconnect all output connections at 

module and electrodes.

• If sparks are observed other than from burner(s), 

wire insulation may be damaged. Replace wires.

• Replace battery with a new alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

No sparks appear at 
any electrodes when 
Electronic Ignition Button

is pressed; noise 

can

 be heard from spark 

module.

30   

Summary of Contents for 463322613

Page 1: ...ber Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If yo...

Page 2: ...uation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messag...

Page 3: ...ger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produce...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conn...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...rners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button un...

Page 12: ...risol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be w...

Page 13: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 14: ...God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weat...

Page 15: ...CH HOLDER R 3 THERMOMETER S 1 WARMING RACK T 3 FLAME TAMER U 3 COOKING GRATE V 1 CART SIDE PANEL LEFT W 1 BOTTOM SHELF X 1 TANK SCREW Y 2 WHEEL Z 1 AXLE AA 2 LEG CAP BB 2 END CAP CC 1 RIGHT SIDE SHELF...

Page 16: ...PARTS DIAGRAM Y T W S R R R B C D A O L N M Q P DD EE CC J V U F G H HH GG II MM QQ NN OO KK LL RR TT U U O P P P O O K K L T T I I I E FF SS JJ AA Z BB X PP AA LL UU 16...

Page 17: ...1 4 20x2 3 8 machine screws and 1 4 20 flange nuts at front and 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts at rear 1 4 20x2 3 8 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 2 Attach back brace...

Page 18: ...h 8x3 8 sheet metal screws Then attach to bottom shelf with 8x3 8 sheet metal screws Attach upper front panel to left and right side panels with 8x3 8 sheet metal screws Then attach to lower front pan...

Page 19: ...axle rod through wheel axle spacer legs and other axle spacer and wheel Attach with axle washer and hitch pin Push leg extenders into right legs Axle Spacer Wheel Axle Rod Leg Extender Stand cart upr...

Page 20: ...two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 1 4 20x1 2 Scre...

Page 21: ...scia Right Side Shelf 21 7 Install side shelf assembly onto the pre installed screws located on the right side of firebox A Tighten the pre installed screws securely Attach with 1 4 20x1 2 screws as s...

Page 22: ...sheet metal screws B Fascia Sideburner Shelf 22 Install side burner side shelf assembly onto the pre installed screws located on the left side of firebox A Tighten the pre installed screws securely At...

Page 23: ...ach side burner with 8 wing nut B Hook venturi clip to side burner tube and around manifold Attach side burner ignitor wire to electrode C Press side burner control knob onto valve stem D Place grate...

Page 24: ...the Electrode Ignition Module Total 2 connections shown A NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as A B Do not untie the wires while...

Page 25: ...it will go then push the gauge downward until it clips into the panel shown B C Back of Firebox H e a t T e n t Place heat tents over burners by inserting tabs into slots in front of firebox Note Not...

Page 26: ...ot and leg wires are on top Warming Rack is installed upside down CAUTION Failure to install grease cup clip and grease cup will cause hot grease to drip from bottom of grill with risk of fire or prop...

Page 27: ...orage Regulator Cylinder screw at rear of cart Tank Retainer Screw LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to...

Page 28: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 29: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 30: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 31: ...N TRANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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