Char-Broil 466231711, Product Manual

Page 1: ...l Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Te...

Page 2: ...in what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call ...

Page 7: ... the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak t...

Page 8: ...arts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ...

Page 9: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 10: ...acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRA...

Page 11: ...F SIDEBURNER X 4 BEZEL F CONTROL KNOB Y 5 CONTROL KNOB Z 4 TEMPERATURE GAUGE UFC MOUNTED AA 1 CART UPPER BACK PANEL BB 1 LEFT SIDE SHELF F S B CC 1 FASCIA F LEFT SIDE SHELF DD 1 DRIP PAN F SB EE 4 RUBBER BUMPER F LID FF 1 LID F SB GG 1 SIDEBURNER HH 1 ELECTRODE F SB II 1 RIGHT SIDE SHELF JJ 1 FASCIA F RIGHT SIDE SHELF KK 1 TOP LID OUTER LL 1 INNER LINER F TOP LID MM 1 HANDLE F TOP LID NN 2 RECTANG...

Page 12: ...PARTS DIAGRAM 12 PP A ZZ G H U V S W BB CC DD I R T X Z Y CCC QQ RR RR SS RR Y AA Y Y Y J K L II JJ N P EE LL FF AAA GG HH WW TT P EEE EEE Q O YY KK MM OO NN UU XX NN M B C E F VV BBB DDD D D C ...

Page 13: ... are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are sec...

Page 14: ...gulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side 14 Grill head Regulator hose A Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm fla...

Page 15: ...ill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps ...

Page 16: ... and 1 4 nuts and one 8x3 8 self tapping screw with large flat washer shown D E F Towel bar A 1 4 20x3 4 screw 7mm lock washer 7mm flat washer A D 1 4 20x1 screw 1 4 20x3 4 screw 7mm lock washer 7mm lock 1 4 nut 1 4 nut washer 7mm lock washer 7mm flat washer 7mm flat washer 7mm flat washer 1 4 20x3 4 screw Insert this screw from the back of main control E 8x3 8 tapping screw large flat washer Fron...

Page 17: ...ws 7mm flat washers 7mm lock washers and 1 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B D C 1 4 20x3 4 screw 1 4 20x3 4 screw large flat washer 1 4 20x3 4 screw screw 1 4 20x1 7mm lock washer 7mm lock washer washer 7mm lock 7mm lock washer 1 4 nut 1 4 nut 1 4 nut 7mm flat washer 7mm flat washer 7mm flat washer ...

Page 18: ...a so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sidebur...

Page 19: ...remaining hinge 10 24 hex nut 5mm lock washer 5mm flat washer Insert sideburner burner into left shelf shelf shown A Secure burner to sideburner drip pan with one Wing nut shown B Under sideburner shelf attach sideburner burner Wing nut electrode ignitor wire v a l v e sideburner drip pan sideburner drip pan burner tube The stud on bottom of burner fits into rear small hole in sideburner drip pan ...

Page 20: ...ease tray rails into Attach shield tabs under front brace with three 8x3 8 self tapping screws Attach rails to brace with two 8x3 8 self tapping screws shown B Some components not shown for illustration purposes Tank heat shield Front brace Left grease tray rail Right grease tray rail Grease tray opening Insert Insert 8x3 8 tapping Screw slots beneath grease tray opening in rear upper panel B Side...

Page 21: ...e ends into lower back panel Attach front right side of wire shelf to the right side panel with one 8 32x3 8 one 8 32x3 8 screw screw 4mm lock washer and 4mm flat washer shown A Leg attaches to bottom shelf with 4mm lock washer and 4mm flat washer shown B 21 Front brace 8x3 8 self tapping screw Tank wire 8 32x3 8 screw 8 32x3 8 screw 4mm lock Right side panel washer 4mm lock washer 4mm flat washer...

Page 22: ...the cap shown B ignition module Total 2 connections shown C module Total 5 connections Connect the two wires A and B from the switch wiring harness into the back of the electronic Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the electronic ignition with the nut shown A ignition module Electronic Nut Cap NOTE Switch terminals are larger than el...

Page 23: ... into slots 18 Pull out the knobs from control panel Insert temperature gauge stem into the biger hole above knob bezel shown A Make the temperature gauge attached on the panel Push the temperature gauge downward till it clips on the panel shown B C Re install the knobs Knob Knob bezel Temperature gauge Temperature gauge stem Control panel A C B Back of the panel 23 ...

Page 24: ...ease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 20 Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Cooking grate Grease tray ...

Page 25: ... under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to in...

Page 26: ...e Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Haza...

Page 27: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 28: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

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Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31 ...

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