Char-Broil 466270611, Product Manual

Page 1: ...l Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Te...

Page 2: ...in what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call ...

Page 7: ...he grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak tes...

Page 8: ...ts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ma...

Page 9: ...g grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bu...

Page 10: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 11: ...ER F FIREBOX L 2 FLAME TAMER M 2 ELECTRODE W WIRE COLLECTOR F MAIN BURNER N 2 SIDE SHELF FIXED O 2 SIDE SHELF FOLDING P 1 FASCIA F LEFT SIDE SHELF Q 1 FASCIA F RIGHT SIDE SHELF R 1 MAIN CONTROL PANEL S 2 TEMPERATURE GAUGE UFC MOUNTED T 1 HOSE VALVE REGULATOR ASSY U 1 MATCH HOLDER V 2 BEZEL F CONTROL KNOB W 2 CONTROL KNOB X 1 CART UPPER BACK PANEL Y 1 LEFT RAIL F GREASE TRAY Z 1 RIGHT RAIL F GREASE...

Page 12: ...PARTS DIAGRAM NN A B C D E F I J K L M N N O O P Q R S T U W W X Y Z AA BB CC DD EE FF GG HH II JJ LL LL OO MM MM KK V V 12 G H ...

Page 13: ... the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Bent U Pin and save for future maintenance Locking caster Bottom shelf Non lock caster Rear Front Left side panel Magnet with a hole Make sure side panels are pushed as far to the rear of bottom she...

Page 14: ...n cart side panels Make sure the regulator hose is hanging inside the cart 14 Regulator hose Left side panel Grill head Right side panel On back of grill place upper back panel between side panels Secure upper back panel in lower holes using one 1 4 20x1 1 4 20x1 screw 7mm lock washer 7mm flat washer screw 7mm lock washer and 7mm flat washer on each side Upper back panel ...

Page 15: ...o the panel shown B C Re install the two knobs Knob Knob bezel Temperature gauge Temperature gauge stem Control panel A C B Back of the panel Attach right side fascia to right side shelf using two 10 24x3 8 screws 5mm lock washers and 5mm flat washers Only right side shelf shown for assembly install left side shelf with fascia in the same way Right side fascia Right side shelf 10 24x3 8 screw 5mm ...

Page 16: ...helf outward and press it down shown C Push foldable side shelf toward right side shelf untill they gather up shown D Only right side shelf shown for assembly repeat above steps to Install left side shelf with foldable side shelf Foldable side shelf Foldable side shelf Foldable side shelf Shoulder screw 7mm flat washer 7mm lock washer 1 4 Nut Right side shelf Right side shelf Track Bracket D ...

Page 17: ...d fascia using one 8x3 8 self tapping screw shown D Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm flat washer 7mm lock washer and 1 4 nut shown D E 8x3 8 self tapping 1 4 nut 1 4 nut 7mm flat washer 7mm flat washer screw washer Back of main control panel 1 4 20x3 4 Igniter Switch screw Main control panel washer 7mm lock washer 7mm lock Flange into bracket Bracket Right side shelf...

Page 18: ...ase tray opening in upper back panel shown A A B 9 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 1 4 20x1 screw 7mm lock washer...

Page 19: ... Electronic IgnitionModule Total 2 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as A B Wire 1 2 A B Total 2 connections Release the cap and nut from electronic ignition module Attach electronic ignition module to the ca...

Page 20: ...ite end on pins in back of firebox Back of firebox Front of firebox Flame tamers Pin 13 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Warming rack Cooking grate ...

Page 21: ... install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 15 21 Unscrew on cart right side panel Insert AA battery into ignitor negative end first Replace the cap electronic ignition cap 16 AA Battery Electronic Ignition Cap Grease tray ...

Page 22: ...inder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety CAUTION use transport and storage Cylinder screw at rear of cart Cylinder screw Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire Regulator LP Cyl...

Page 23: ...turn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard a...

Page 24: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 25: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

Page 26: ...NOTES 26 ...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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