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For Safe Use of Your Outdoor Stove Top and to 

Avoid Serious Injury:

Do not let children operate or play near appliance. 

Keep outdoor cooking gas appliance area clear and 
free from combustible materials, gasoline and other 
flammable vapors and liquids.

Do not obstruct the flow of combustion/ventilation air. 

Check burner flames regularly.

Use appliance only in a well-ventilated space. NEVER 
use in enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

Do not use charcoal or ceramic briquets in a gas 
appliance. (

Unless

 

briquets are supplied with your 

appliance.)

• Use appliance at least 3 ft.

from any wall or surface.

Maintain 10 ft. clearance to
objects that can catch fire or
sources of ignition such as
pilot lights on water heaters,
live electrical appliances, etc..

• Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas appliance in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from walls 
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A 

buildup of non-ignited gas inside a closed 

appliance is hazardous.

• Never operate appliance with LP cylinder out of 

correct position specified in assembly 

instructions. 

• Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 

specified operation position.

Match-Lighting

s

 Do not lean over grill while lighting.

1. Open lid. 

Turn on gas at LP cylinder.

 

2.

Place lit match into match
holder (hanging from cart).
Place match near burner.

3.

Push in and turn control
knob to HIGH. Be sure
burner lights and stays lit.

Burner Flame Check

• Light burner, rotate knob 

from 

HI

 to 

LOW

. You 

should see a smaller 
flame in 

LOW

 position 

than seen on 

HI

. Always check flame prior to each use.

Burner Check

• Inspect burner prior to each use. If burner is damaged 

do not use. Call manufacturer at 1-800-232-3398 to 
obtain a replacement.

Turning Appliance Off

• Turn knob to 

OFF

 position. Turn LP cylinder 

OFF

 by 

turning handwheel clockwise to a full stop.

Ignitor Check

• Turn gas 

OFF

 at LP cylinder. Turn ignitor knob rapidly. 

“Click” should be heard and spark seen each time 
between burner and electrode. See “Troubleshooting” if 
no click or spark.

Valve Check

• Important: Make sure gas is 

OFF

 at LP cylinder before 

checking valves. Knob locks in 

OFF

 position. To check 

valve, first push in knob and release, knob should 
spring back. If knob does not spring back, replace valve 
assembly before using appliance. Turn knob to 

MED

 

position then turn back to 

OFF

 position. Valve should 

turn smoothly.

Hose Check

• Before each use, check to see if hose is cut or worn. 

Replace damaged hose before using appliance. Use 
only hose/valve/regulator specified by manufacturer.

Ignitor Lighting

1. Open lid during lighting.
2. Press and turn the control knob to the 

HI

 position.

3. Turn 

ROTARY IGNITOR

 knob rapidly.

4. If ignition does not occur in 5 seconds, turn the burner 

control knob 

OFF

, wait 5 minutes, and repeat lighting 

procedure. If ignition still does not occur, follow 

“Match 

Lighting”

 instructions.

CAUTION

If burner does not light turn knob to OFF, wait 5

minutes, try again. If the burner does not ignite with 

valve open, gas will continue to flow out of the 

burner and could accidentally ignite with risk of 

injury.

HI

LOW

7

WARNING

Summary of Contents for 7101399

Page 1: ...ate of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference This owners manual conta...

Page 2: ... Precautions Use appliance only with LP propane gas and the regulator valve assembly supplied Appliance installation must conform with local codes or in their absence with National Fuel Gas Code NFPA 54 ANSI Z223 1 Handling and storage of LP cylinders must conform to LP Gas Code NFPA ANSI 58 All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes ...

Page 3: ...d Petroleum Gas 4 LP Cylinder Filling 4 LP Cylinder Exchange 5 LP Cylinder Leak Test 5 Connecting Regulator to the LP Cylinder 5 6 Leak Testing Valve Hose and Regulator 6 Safety Tips 6 Ignitor Lighting 7 Match Lighting 7 Burner Flame Check 7 Burner Check 7 Turning Appliance Off 7 Ignitor Check 7 Valve Check 7 Hose Check 7 Natural Hazard Spiders 8 General Cleaning 8 Troubleshooting 9 Parts List 10 ...

Page 4: ... 18 45 7 cm tall with 20 lb 9 kg Capacity maximum Be constructed and marked in accordance with specifications for LP cylinder of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand ...

Page 5: ...ed or electrical appliances During leak test keep appliance away from open flames or sparks Use a clean paint brush and 50 50 soap and water solution Use mild soap and water s Do not use Household cleaning agents Damage to gas train components can result Connecting Regulator To The LP Cylinder 1 LP cylinder must be properly secured onto appliance 2 Turn control knob to OFF position 3 Turn LP cylin...

Page 6: ...eplacement parts Order new parts by giving the part number from the parts list to the Service Center at 1 800 241 7548 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When appliance is not in use turn off control knob and LP cylinder valve s Never move appliance while i...

Page 7: ...ace match near burner 3 Push in and turn control knob to HIGH Be sure burner lights and stays lit Burner Flame Check Light burner rotate knob from HI to LOW You should see a smaller flame in LOW position than seen on HI Always check flame prior to each use Burner Check Inspect burner prior to each use If burner is damaged do not use Call manufacturer at 1 800 232 3398 to obtain a replacement Turni...

Page 8: ...ic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking grate Coating the cooking grate with spray on cooking oil will keep the food from sticking and make clean up easier After cooking scrape the grates with a long handled brass wire bristle brush If a bristle brush is used to clean any of the grill cooking surfaces ensure no ...

Page 9: ...ntion Cure Wipe dry with cloth Replace electrode Reconnect or replace ignitor wire Replace ignitor wire Replace ignitor Check to see if LP cylinder is empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn the coupling nut about one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Clear burner tube Re engage burner and valve Check assem...

Page 10: ...GNITOR KIT 1 F TOWEL BAR KIT 2 G COOK TOP KIT F 07101399 1 H HEAT SHIELD KIT 1 I WRAP BODY KIT F 07101399 1 J CONTROL PANEL KIT 1 K BASE KIT 1 L CASTER KIT LOCKING 2 M CASTER KIT NON LOCKING 2 N ROTARY IGNITION KNOB 1 O CONTROL KNOB 1 P TOOL HOOK TOWEL BAR 3 Q RETAINER HOSE LP FIREPLACE 1 R MATCH HOLDER AND CHAIN ASSEMBLY 1 S HINGE SET F TOP COVER 2 T LOGO PLATE CHARBROIL MID SIZE 1 U HANDLE F TOP...

Page 11: ...Parts Diagram A S T F P F B G C Q R H J E O N D I L M L M K V U 11 ...

Page 12: ...ool hook 1 4 20x3 4 Machine Screw Step 2 Feed burner tube through center hole of heat shield Align the three threaded studs on bottom of burner with small holes in heat shield Make sure electrode passes through electrode hole Secure burner beneath heat shield using three 10 24 hex keps nuts Attach ignitor wire to electrode 10 24 Hex Keps Nut Qty 3 Burner assembly Ignitor Wire Electrode 10 24 Hex K...

Page 13: ...Rotary ignitor 8x1 2 Self Tap Screw Control panel Step 4 Insert valve hose through front opening and attach to control panel using two 8 32x3 8 machine screws NOTE Screws may already be installed in valve and must be removed to attach valve to control panel 8 32x3 8 Machine Screw Qty 2 8 32x3 8 Machine Screw Hose Valve Regulator assembly 13 ...

Page 14: ...1 2 Self Tap Screw Qty 1 10 24x3 8 Machine Screw Qty 2 10 24 Hex Keps Nut Qty 2 Figure A Valve Burner Tube Beneath control panel 10 24 Hex Keps Nut inside body 10 24x3 8 Machine Screw 10x1 2 Self Tap Screw from inside body 10 24x3 8 Machine Screw from inside body 10 24 Hex Keps Nut Step 6 Feed ignitor wire from electrode through opening beneath control panel and attach to ignitor Press rotary igni...

Page 15: ...achine Screw Qty 9 10 24 Hex Keps Nut Qty 9 10 24x1 2 Machine Screw 10 24x1 2 Machine Screw 10 24 Hex Keps Nut Base Locking caster Locking caster Position hose bracket as shown and secure to heat shield using two 10 24x1 2 screws and two 10 24 hex keps nuts Hang gas hose in bracket Place cast iron grate onto top Align grate legs with slots in top Cast iron grate 10 24x1 2 Machine Screw Qty 2 10 24...

Page 16: ...ELY Fill and leak check the cylinder before attaching to Outdoor Stove Top and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into cylinder hole in base Make sure cylinder valve is facing to the rear Secure cylinder with cylinder screw under base Read Connecting Regulator to the LP Cylinder in the Use and Care section of this manual See Use Care sectio...

Page 17: ... to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the b...

Page 18: ...ber Número telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de ...

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Page 20: ...Char Broil LLC Columbus GA 31904 Assembly Instructions 2007 Printed in China ...

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