Char-Broil Commercial 463248208, Product Manual

Page 1: ...llow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted i...

Page 2: ... Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a ...

Page 3: ...thorized replacement parts supplied by manufacturer To insure your satisfaction and for follow up service register your grill online at www grillregistration com 463248208 3 For Your Safety 2 Grill Service Center 2 Product Record Information 2 Installation Safety Precautions 2 Safety Symbols 2 Use and Care 4 12 Parts List 13 Parts Diagram 14 Assembly 15 26 Troubleshooting 26 28 Limited Warranty 29...

Page 4: ...ll with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique tr...

Page 5: ...ion fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each ...

Page 6: ...wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving the...

Page 7: ...sed to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continui...

Page 8: ...trong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts ca...

Page 9: ...trode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover g...

Page 10: ...1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh sho...

Page 11: ... prolong the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade from the stainless steel surface of your grill Most marinades are highly acidic and damage stainless steel DO NOT USE STEEL OR WIRE WOOL To clean polish and ...

Page 12: ...12 463248208 This Page Intentionally Blank ...

Page 13: ...in appearance from those on your particular grill model However the method of assembly remains the same Key Qty Description Part A 1 Bottom Shelf 80013297 B 2 Locking Caster 80000268 C 2 Fixed Caster 80004093 D 1 Left Side Panel Firebox 80006577 E 1 Right Side Panel Firebox 80006578 F 1 Lower Back Panel Cart 80013301 G 1 Tank Exclusion Wire Frame 80006498 H 1 Front Brace 80006499 I 1 Tank Heat Shi...

Page 14: ...AGRAM Model No 463248208 MM TT LL KK QQ W N R S M D DD CC AA BB UU BBB X T U Y X Z OO NN O J VV K H P OO F G B C A B C RR PP Q I FF GG E EE HH II JJ 2 JJ 1 JJ 3 YY L ZZ AAA SS YY ZZ WW 14 463248208 V XX CCC DDD ...

Page 15: ...helf 7mm lock washer 7mm flat washer Left side panel with large hole 80006577 Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Fixed caster Front Rear Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully ti...

Page 16: ...or hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side Grill head Regulator hose A Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer...

Page 17: ...ide shelf installation is complete in later steps 5 1 4 20x1 screw 7mm lock washer 7mm flat washer Upper back panel Front brace Insert front brace under control panel and between cart side panels Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 463248208 17 7mm loc...

Page 18: ... washer and 7mm flat washer in upper hole shown B Use one 1 4 20x1 screw 7mm lock washer and 7mm flat washer in lower hole shown B Attach front of shelf and fascia using three 1 4 20x3 4 screws 7mm lock washers and 7mm flat washers shown D Attach towel bar to right side shelf with two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers C Remove the screw shown E then add one large flat washer ...

Page 19: ... D Remove the screw shown E then add one large flat washer and re install the screw shown F Now you may fully tighten lower screws on upper back panel Fascia left sideburner shelf Left sideburner shelf Tabs into holes 1 4 20x1 screw 1 4 20x3 4 screw 7mm lock washer 7mm flat washer 7mm lock washer 7mm flat washer 1 4 20x3 4 screw 7mm lock washer 7mm flat washer 463248208 19 F E A D B Some component...

Page 20: ...llustration Side Burner Electrode Side Burner Wire Main Burner Wire A 10 First remove the two screws and lock washers factory attached to the sideburner valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws...

Page 21: ...hers B A Burner tube V a l v e Sideburner burner C 10 24x3 8 screw 5mm lock washer 5mm flat washer B 12 10 24 hex nut 5mm lock washer 5mm flat washer 10 24x3 8 screw Sideburner lid Place sideburner lid onto left shelf and align holes in back of lid with hinge holes Secure lid to hinges using four 10 24x3 8 screws 5mm flat washers 5mm lock washers and 10 24 hex nuts NOTE Fully secure one hinge with...

Page 22: ...ots between upper and lower back panels Attach left and center front shield tabs under front brace with 8x3 8 self tapping screws Insert left and right grease tray rails into slots beneath grease tray opening in rear upper panel Attach rails to brace with 8x3 8 self tapping screws Some components not shown for illustration purposes rear shield tabs and slot Grease tray opening Tank heat shield Fro...

Page 23: ... 8 self tapping screw 16 C Door Brace A B Tank Exclusion Wire Frame Insert wire ends into lower back panel A Attach front right side of wire shelf to the right side panel with one 8 32x3 8 screw 4mm flat washer and 4mm lock washer B Leg attaches to bottom shelf with 4mm flat washer and 4mm lock washer and a 8 32x3 8 screw C 463248208 23 ...

Page 24: ...r 18 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Back of firebox Front of firebox Flame tamer Note Some parts not shown for illustration purpose 24 463248208 Self tapping Screw In This Location Left door ...

Page 25: ...lace cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage C...

Page 26: ... of grill slide grease tray into opening in upper back panel Grease tray CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 26 463248208 ...

Page 27: ...ce LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect f...

Page 28: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Page 29: ...ve moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sier...

Page 30: ... parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsibl...

Page 31: ...úmero telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de corre...

Page 32: ...afety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Cha...