Char-Broil TRU-Infrared 463251012, Product Manual

Page 1: ...Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 08 23 11 G521 001 030801 IMPORTANT Refer to the instructions inside when converting this grill to Natural Gas ...

Page 2: ...t each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and u...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will...

Page 4: ...r Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmo...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 7: ...ure 8 Repeat steps 4 through 7 for the remaining main burners 5 Push and hold ELECTRONIC IGNITOR button until the burner lights WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilat...

Page 8: ...g surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF Main Burner Match Lighting Do not lean over grill while lighting 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 Push in and turn far right or far left knob to position Be sure burner lights ...

Page 9: ... Burner tubes must reengage valve openings See illustrations at right 10 Attach electrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace troughs and cooking grates Correct burner to valve engagement 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and troughs 3 Remove cotter pins and...

Page 10: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 11: ...V 1 CAP F ELECTRONIC IGNITION MODULE W 1 IGNITOR WIRE F SIDEBURNER X 1 LOWER PANEL REAR CART Y 1 GROMMET Z 1 HEAT SHIELD F TANK AA 1 IGNITER SWITCH MODULE BB 1 BOTTOM SHELF CC 1 TANK SCREW DD 2 CASTER LOCKING EE 2 CASTER FIXED FF 1 UPPER DOOR BRACE GG 1 DOOR RIGHT NO HANDLE HH 2 DOOR LEFT SMALL NO HANDLE II 4 HANDLE F SB DOORS JJ 1 CABINET SHELF DIVIDER KK 1 CENTER CART DIVIDER LL 1 SMALL DOOR MAG...

Page 12: ...PARTS DIAGRAM 12 A C PP D C M MM Z X U V Y II ZZ AAA E R QQ SS TT UU RR H P OO L L AA NN I J N WW XX YY FF KK LL S HH II II II HH BB EE EE CC DD DD T GG O Q Q VV W JJ J K K G BBB B F ...

Page 13: ...shelf as possible before fully tightening screws Right side panel Magnet Front Caster pin A Place bottom shelf upside down Insert Caster Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non...

Page 14: ...r of bottom shelf oriented as shown Secure lower back panel to side panels using two 1 4 20x1 2 screws on each side Secure lower back panel to bottom shelf using one 1 4 20x1 2 screw Lower back panel Recess for tank heat shield tabs 1 4 20x1 2 screw 14 ...

Page 15: ... lock washers and 5mm flat washers 15 On back of grill attach center cart divider to lower back panel using two 8x3 8 self tapping screws 10 24x3 8 screw 5mm lock washer Bottom shelf Center cart divider Center cart divider Lower back panel 5mm flat washer 8x3 8 self tapping screw ...

Page 16: ...ng two 10 24x3 8 screws 5mm lock washers and 5mm flat washers 16 Cabinet shelf Cart left side panel 10 24x3 8 screw 10 24x3 8 screw 5mm lock washer 5mm flat washer 5mm flat washer 5mm lock washer 1 4 20x1 2 screw Upper back panel Lower back panel Inside of cart attach middle of upper back panel to lower back panel using one 1 4 20x1 2 screw Center cart divider ...

Page 17: ...t shield concave side up Upper back panel 1 4 20x1 screw Hinge pin 8x3 8 self tapping screw Insert tank heat shield tabs w o holes into slots between upper back panel and lower back panel Attach tank heat shield front tabs w holes under front brace using two 8X3 8 self tapping screws shown B 8x3 8 self tapping screw Center cart divider Attach middle of front brace to center cart divider using one ...

Page 18: ...egulator hose is hanging outside the cart Grill head must face open side of cart 18 Grill head Regulator hose 11 Secure front brace in upper hole with one 1 4 20x1 screw and fiber washer Secure upper back panel in lower hole with one 1 4 20x1 screw and fiber washer Only left side shown for assembly repeat above steps for right side Upper back panel 1 4 20x1 screw Fiber washer Fiber washer 1 4 20x1...

Page 19: ... side panel C A B Nut Electronic ignition Tie wrap Right side panel module NOTE Wires omitted for clarity of illustration Unscrew the cap and nut from electronic ignition module Attach electronic ignition module to the cart right side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C Attach right side control panel to right side shelf ...

Page 20: ...4 screws and 1 4 nuts shown A Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown B Attach rear of shelf using one 1 4 20x1 screw shown C A B 1 4 20x3 4 screw screw 1 4 20x1 1 4 nut 8x3 8 self tapping screw Large flat washer C ...

Page 21: ...ashers shown B Insert flange on left side shelf into side shelf brackets on side of firebox shown D 10 24x3 8 screw 5mm Lock 5mm Flat Hinge washer 5mm Lock washer washer 5mm Flat washer B Place side burner lid onto left side shelf and align hinge holes in back of lid with shelf holes Secure lid to the shelf using four 8 32x3 8 screws 4mm flat washers 4mm lock washers and 8 32 hex nuts shown C 8 32...

Page 22: ...helf using two 8x3 8 self tapping screws and large flat washers shown B Attach rear of shelf using one 1 4 20x1 screw shown C Attach left side shelf to firebox using two 1 4 20x3 4 screws and 1 4 nuts shown A 8x3 8 self tapping Large flat washer screw screw B C ...

Page 23: ...lve bracket beneath sideburner control panel so that valve stem comes through larger center hole in control panel Align the holes on valve bracket with left and right holes on control panel Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of control panel Align small holes on bezel with upper and lower holes on control pa...

Page 24: ...ht door Insert the pin on bottom of door into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door 19 Place side burner cooking grate onto side burner shelf sideburner cooking grate ...

Page 25: ...ws 25 21 8 32x1 4 screw Troughs Trough middle bracket Put trough middle bracket on the brackets at front and rear of firebox Trough pin Place troughs into fire box Align pins at front of troughs with the holes at front of fire box Place trough middle bracket into fire box ...

Page 26: ...helf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in right side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may...

Page 27: ...t back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Orifice Removal Tool provided with Kit into Firebox Burner openings and unscrew Orifices from ends of Valves Save removed Orifices and Orifice Removal Tool for converting back to LP Tank Gas These grill valves are designed to work with Natural Gas once Orif...

Page 28: ...New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement of Control Knobs Note Replace only one Bezel at a time 5 See below diagram Secure Burners to Burner Brackets with previously removed Hitch Pins Replace Carryover Tubes and secure with Hitch Pins previou...

Page 29: ...om shelf Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool unscrew the Orifice from the end of the Sideburner Valve Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas No replacement Orifice is required Valve Orifice Sideburner Sideburner Conversion 29 ...

Page 30: ...ee illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Reference illustration 6 Secure Burner to shelf with Wingnut Reference illustration 6 Place Sideburner Grate onto Sideburner pan Reference illustration 6 Valve Sideburner Natural Gas Bezel 80007894 Bezel...

Page 31: ...nd Orifice Removal Tool for converting back to LP Tank Gas No replacement Orifice is required 10 Open Sideburner lid and remove the Sideburner Gate Beneath Sideburner shelf remove Wingnut Remove Sideburner from shelf Wingnut Sideburner Orifice Removal Tool Valve Orifice Sideburner Grate Outdoor Stove Griddle Conversion 31 ...

Page 32: ...e illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Reference illustration 10 Secure Burner to shelf with Wingnut Reference illustration 10 Place Sideburner Grate onto Sideburner pan Reference illustration 10 Valve Sideburner Natural Gas Bezel 80007886 Bez...

Page 33: ...e LP Regulator Hose Assembly from Manifold Connection Save removed LP Manifold Connection for converting back to LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly Manifold Connection 33 ...

Page 34: ...ce house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing the quick disconnect sleeve back To disconnect push sleeve back and pull plug out of sleeve this automatically shuts off gas Pl...

Page 35: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 36: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 37: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 38: ...NOTES 38 ...

Page 39: ...EIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIV...

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