Charmglow 720-0578, Assembly & Operating Instructions

Page 1: ...This instructions manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when using the appliance Keep this manual for future reference ...

Page 2: ...alifornia to cause cancer birth defects or other reproductive harm Your grill will be very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing Lid or any other grill parts while the grill is in operation or until the gas grill has cooled down after use Table of Contents Safety Instruction Safety Instruction Assembly Instruction To Match Light the...

Page 3: ...ing on or taking off parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair 4 Do not let the cord hang over the edge of a table or touch hot surface 5 Do not use an outdoor cooking gas appliance for purposed other than intended 6 When connecting first connect plug to...

Page 4: ... surfaces NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging procedure should be done every time a new LP gas tank is con...

Page 5: ... turned off at the supply cylinder when the outdoor cooking gas appliance is not in use LP gas tank must be stored outdoors in a well ventilated area and out of reach of children Disconnected LP gas tanks must not be stored in a building Garage or any other enclosed area PROPER PLACEMENT AND CLEARANCE OF GRILL Never use your gas grill in a garage porch shed breezeway or any other enclosed area You...

Page 6: ...RSONAL INJURY When properly cared for your grill will provide safe reliable service for many years However extreme care must be used as the grill produces intense heat that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the grill unless specifically recommended in this manual All other s...

Page 7: ... use aluminum foil to line the grill racks or grill bottom This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the gri...

Page 8: ...e right side panel respectively with 4pcs 10 screws as the figure show below Attention the side shelf and side burner should be similarly screwed a The upper 2 screws should be screwed from inside to outside b The lower 2 screws should be screwed from outside to inside Assemble mini bracket ...

Page 9: ...9 Assembly Instruction Assemble the side burner valve to the side burner control panel as the figure shown below Assemble the side burner knob to the side burner control panel as the figure shown below ...

Page 10: ...tton housing Please keep the positive pole of the battery facing toward you Insert the battery into the housing Replace the ignition button on the housing after the battery is installed Assemble the side shelf handle to the side shelf with 2 pcs 10 screws as the figure show below ...

Page 11: ...Secure liquid propone gas cylinder to the slide out tray using the gas cylinder retention screw 1 Put the gas tank into the gas tank tray Then tighten the gas tank retention kit for securing the gas tank as shown in the figure 1 below 2 Here are two buttons A and B on gas tank tray the button A is used to securethe gas tank tray if you want to pull out the gas tank tray please press button B Figur...

Page 12: ... allow 5 minutes for any accumulated gas to dissipate 3 Insert a match into the lighting rod Ignite the match and insert through the cooking grid to the burner 4 Press the control knob and rotate it to the Ignite HI setting The burner should light immediately 5 If the burner does not light within seconds turn the knob to the OFF position wait 5 minutes and try again as shown below ...

Page 13: ... to protect the cylinder valve The cylinder must be provided with a shut off valve terminating in an L P gas supply cylinder valve outlet specified as applicable for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI CGA V 1 Manifold pressure 11 27 94cm water column W C L P GAS HOOK UP Ensure that the black plastic grommets on the LP cylinder va...

Page 14: ...ntact an LP gas supplier or your fire department for assistance To disconnect L P gas cylinder 1 Turn the burner valves off 2 Turn the tank valve off fully turn clockwise to stop 3 Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise 9 Specified clearance maintained 24 61cm from combustibles 9 All internal packaging removed 9 Knobs turn freely 9 Burn...

Page 15: ...ck must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed from the...

Page 16: ...et that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children ...

Page 17: ...ods basted with a sugary marinade may need the lower heat setting near the end of the cooking time NOTE This stainless steel grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner NOTE The hot grill sears the food sealing in the juices The longer the preheat the faster the meat...

Page 18: ...he grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators and hose assembly for those supplied with the grill If a replacement is necessary contact the manufacturer for proper replacement The replacement must be that specified in the manual Screw the regulator type QCC1 onto the tank Leak check the hose an...

Page 19: ...MATCH LIGHT THE SIDE BURNER Hold a lit extended match or lighter near the side burner ports turn the control knob counterclockwise to IGNITE HI Move your hand immediately once the burner is lit Rotate the control knob to the desired setting TO MATCH LIGHT THE GRILL If the burner will not light after several attempts then the burner can be match lit 1 Locate match light extension rod 2 Use this dev...

Page 20: ...llow it indicates insufficient air If the flame is noisy And tends to lift away from the burner it Indicates to much air Each burner is adjusted prior to shipment however variations in the local gas supply may take minor adjustments as necessary Visually check the burner flames prior to each use The flames should look like this picture if they do not refer to the burner maintenance part of this ma...

Page 21: ...o be sure the burner stays lit Lighting Illustration Step 2 Release the electronic ignition button and knob Step 3 If ignition does not occur in 5 seconds turn the knob s to OFF wait 5 minutes and repeat the lighting procedure or light by match Step 2 Push and turn the Main Burner knob slowly to IGNITE HI Burner should light immediately Adjust knob as desired after burner is lit Step 3 If burner d...

Page 22: ...ged directly into a properly grounded receptacle DO NOT cut or remove the grounding prong from this plug Keep the rotisserie motor electric cord away from the heated surfaces of the grill When not in use remove and store the motor in a dry location This motor is with 120V AC 60Hz 4W 40mA If exceed the voltage motor will be burnt out Rotisserie Operating illustrations 1 Place rotisserie motor onto ...

Page 23: ...g will depend on how often you use the grill MAIN GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if ins...

Page 24: ... cast iron To avoid burns do not clean a hot grate They may be wiped while in place with hot soapy water rinsed and wiped dry Never immerse a hot grate in water 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Do not obstruct the flow of combustible and ventilation air 3 Keep the ventilation openings of the cylind...

Page 25: ... reduce the chance of FLASH BACK you must clean the burner tubes before assembling your grill and at least once a month in late summer or early fall when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time WHEN TO LOOK FOR SPIDERS You should inspect the burners at least once a year or immediately after any of the f...

Page 26: ...out any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to light the fats and juices that drip down during cooking Prior to lighting the grill place a drip pan slightly smaller than the cut of meat on the flame tamer surface under the meat being cooked This will allow you to catch meat juices for making gravy Flare Ups T...

Page 27: ... electrode Check to see if there is a spark that jumps to the burner from the electrode If no spark is seen check the battery located inside the igniter button To open turn counter clockwise Remove It was combined with 2 Is OK Gently bend the electrode closer to the burner until a spark is seen to jump from the electrode to the burner when you push the igniter button Does the infrared back burner ...

Page 28: ...nsects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered with out a gas leak To reset the safety device turn off all burners and close the LP tank valve Disconnect the regulator from the LP tank and wait one minute Reconnect the regulator to the LP tank and slowly open the LP tank valve until the valve is fully open Light al...

Page 29: ...1 08 07 09 20 27 51 76 77 18 37 37 44 57 85 38 35 34 25 23 24 22 15 16 17 90 13 95 94 93 92 84 83 82 81 80 79 75 74 78 73 70 71 71 43 32 39 31 30 29 88 89 36 36 45 33 46 58 39 48 47 49 68 67 60 64 65 63 61 39 59 90 91 91 19 87 28 69 44 66 62 26 21 50 54 55 57 86 ...

Page 30: ...ting Rod 61 2 Side Shelf Push Bar Seat 21 1 Front Door Right 60 1 Rotisserie Bruner Flex Gas Line 20 1 Front Door Left 59 1 Rotisserie Orifice W Brass Elbow 19 1 Gas Tank Tray Button 58 1 Rotisserie Burner Pilot Bracket 18 2 Tank Tray Slide 57 1 Rotisserie Burner Pilot Cover 17 1 Tank Tray Slide Bracket Right 56 1 Rotisserie Burner 16 1 Tank Tray Slide Bracket Left 55 1 Rotisserie Burner Ignite Wi...

Page 31: ...ack 94 1 Top Side Panel W Bracket Right 86 3 Cooking Grid With Hole 93 1 Regulator LP 85 5 Flame Tamer 92 1 Pulse Ingiter Module 84 5 Main Burner 91 1 Side Burner Lid Hinge 83 1 Mini Bracket 90 1 Side Burner Lid 82 2 Igniter Wire Cover 89 1 Side Burner Cooking Grid 81 QTY DESCRIPTION REF QTY DESCRIPTION REF ...

Page 32: ...exgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system The process of converting is relatively simple and can be accomplished by any handy homeowner Nexgrill suggests however that a qualified gas technician do the conversion Your warranty may be voided if the conversion is improperly completed Please retain the parts supplied with the ...

Page 33: ...the side burner orifice nut Included in package Allen Key is used for removing the control knobs included with grill 10mm Wrench is used for changing the rear burner orifice 14mm Wrench is used for releasing the brass adapter of flex tube Screwdriver is used for turning the Low High Flame 8mm Nut Driver is used for changing the main tube burner orifice Screwdriver is used for removing the screws ...

Page 34: ...rs from the firebox 2 Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver CAUTION When converting the grill screw the orifice in and out of the stem gently due to the breakable thread 3 Insert NG orifice and screw in tightly 4 Replace tube burners Natural Gas Conversion continued ...

Page 35: ...al Gas Conversion continued Steps 1 Fix orifice nut with 18mm Wrench Then locate orifice and remove by turning counterclockwise with 6mm Wrench 2 Insert NG orifice by hand then secure and turning clockwise with 6mm Wrench in tightly ...

Page 36: ...emove the standing pilot cover next to the burner 2 The orifice is located in the standing pilot and Unfasten the connection nut of the gas hose and then disconnect it from the standing pilot in order to replace the orifice inside the standing pilot 3 Replace the orifice for LP gas with a orifice for NG After the orifice is replaced fasten the connection nut of the gas hose to the standing pilot p...

Page 37: ...37 Install burner orifice Steps 1 Remove the cover of the rear burner venturi by unfastening the screws in the firebox 2 Unscrew and remove the orifice Natural Gas Conversion continued ...

Page 38: ...38 3 Replace the orifice for LP gas with a orifice for NG After the orifice is replaced put the cover of the rear burner venturi back to its original location Natural Gas Conversion continued ...

Page 39: ...emove each Control Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem 2 Turn the valve to the IGNITE HI position on the Control panel and then use a screwdriver to turn the High Flame Set Screw approximately a turn counterclockwise 3 Check that burner operates at the new high flame setting it may be necessary to adjust the screw setting sli...

Page 40: ...f LP supply at cylinder then take off the brass adapter of LP regulator from the manifold with a wrench 2 Attach the NG regulator to the manifold and screw tightly with the wrench 3 Connect the 12 NG hose to the NG regulator with the wrench Natural Gas Conversion continued ...

Page 41: ...rifices must be installed when converting from one type of gas to another You will also need a data plate indicating what type of gas is used by the grill The doneness of meat whether rare medium or well done is affected to a large degree by the thickness of the cut Expert chefs say it is impossible to have a rare doneness with a thin cut of meat The cooking time is affected by the kind of meat th...

Page 42: ... butter or margarine Wrap in heavy duty foil Grill Turning occasionally Frozen 45 to 60 minutes High 6 To 8 ounces White 40 to 60 minutes low Whole Sweet Wrap individually in heavy Duty foil Grill rotating Occasionally Potatoes 8 to 20 minutes low 1 2 inch slices Onion Grill turning once Brush Occasionally With melted butter or margarine Turnips Carrots 12 to 20 minutes low Beets Slice Dot with bu...

Page 43: ... Well done 1 inch Low 17 to 30 minutes pork g remaining fat at 2 inch intervals Chops Grill turning once Cook well done Well done 1 1 2 inches Low 30 to 40 minutes Pork Ham steaks Remove excess fat from edge g Grill turning once Hot dogs Medium 5 to 10 minutes Slit skin Grill turning once POULTRY p g brushing frequently g marinade Halved or Low 40 to 60 minutes done Breasts well done Low 30 to 45 ...

Page 44: ...ounces Catfish 4 to 8 ounces Whole Swordfish High Salmon 8 to 15 minutes Medium to 3 4 to 1 inch Halibut Grill turning once Brush with melted butter margarine or oil To keep moist Steaks SEAFOOD FISH AND SPECIAL INSTRUCTIONS AND TIPS APPROXIMATE TIME HEAT SETTING WEIGHT OR THICKNESS FOOD Grill Cooking Chart continued ...

Page 45: ...scolor it Arrange the fish and bacon on serving plates Pour the butter over and sprinkle with lemon juice Garnish with parsley springs and lemon wedges Serve with boiled potatoes tossed in butter and sprinkled with chopped parsley and a crisp lettuce salad Note Substitute catfish halibut or cod for salmon BAKED CHILI CORN 6 medium ears corn husked 3 tbs Butter or margarine melted Dash ground cumin...

Page 46: ...s before serving VEGETABLE KABOBS 3 medium sized zucchini 12 cherry tomatoes 12 fresh mushrooms Grated Parmesan cheese Parboil whole zucchini 5 minutes on your side burner or until just tender Drain and cut into inch slices Thread zucchini tomatoes and mushrooms alternately on each of six skewers Brush with marinade made of Italian dressing Worcestershire sauce mustard and thyme Grill 5 to 7 minut...

Page 47: ...YLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt c lemon juice 2 tsp salt tsp cayenne tsp black pepper tsp crushed garlic tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain the chicken and spread on the spit running the rod on the fleshier side of the bone Rotis using the rotisserie burn...

Page 48: ... negligent use or misuse of the product improper use of the fuel gas supply use contrary to the operating instructions or alteration by any person other than our factory service center The warranty period is not extended by such repair or replacement Nexgrill Industries Inc shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its products...