Charmglow 720-0677, User Manual

Page 1: ... call our customer service department at 1 877 323 5263 8 a m 6 p m PST Monday Friday 8 a m 12 p m Saturday WARNING To reduce the risk of fire burn hazard or other injury read the Care and Use Manual carefully and completely before using your grill WARNING FOR OUTDOOR USE ONLY WARNING This grill is not intended to be installed in or on recreational vehicles and or boats Figure 246 CSA INTERNATIONA...

Page 2: ...t 43 TABLE OF CONTENTS DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be...

Page 3: ...ly fittings for leaks before each use Do not use the grill until all connections have been checked and do not leak Do not smoke while leak testing Never leak test with an open flame WARNING Do not install this unit into combustible enclosures There should be a minimum clearance of 24 inches from all sides to combustible materials WARNING This grill is not intended to be installed in or on recreati...

Page 4: ... making it unsafe to operate WARNING Spiders and insects can nest inside the burners of the grill and disrupt gas flow Inspect the grill at least twice a year CAUTION When using a match to light the grill make sure to use the attached lighting rod CAUTION When using the rotisserie burner remove the warming rack High heat from the burner may cause the warming rack to bend CAUTION Before cleaning ma...

Page 5: ...ild up of pressure may cause the containers to burst Use a covered hand when opening the grill lid Never lean over an open grill When lighting a burner always pay close attention to what you are doing Make certain you are aware of which burner you are lighting so that your body and clothing remain clear of open flames When using the grill do not touch the grill rack burner grate or immediate surro...

Page 6: ...fluids trash and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors make sure it is cool Do not use briquettes of any kind in the grill This liquid propane gas grill is designed for optimum performance without the use of briquettes Do not place briquettes on the flame tamers as this will block the vent to the g...

Page 7: ...he outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair 4 Do not let the cord hang over the edge of a table of touch hot surface 5 Do not use an outdoor cooking gas appliance f...

Page 8: ... Handle 1pc L Charcoal Tray 1pc M Small Drawer 1pc N Big Drawer 1pc O Big Drawer Handle 1pc P Push Bar 1pc Q Side Shelf Tray 1pc R Push Bar Support piece left 1pc S Griddle Push Bar Support piece right 1pc T Griddle 1pc U Liquid Porpane Tank Tray 1pcs Figure 246 CSA INTERNATIONAL Project 2078110 9 of 46 ...

Page 9: ...e If any part is missing or damaged do not attempt to assemble install or operate the product Contact customer service for replacement parts y Estimated Assembly Time 50 minutes y Tools Required for Assembly Phillips Screwdriver not included and Wrench not included y Note The right and left sides of the grill are designated as if you are facing the front of the grill 1 Griddle Assembly Take the gr...

Page 10: ...ws DD and two 5 32 in locking washers HH to screw the bottle opener C to the left side of the grill as shown in Fig 3 4 Swivel Caster Assembly Mount the two swivel casters E onto the bottom panel D screw holes using eight 1 4 in x 15 mm truss head screws BB eight 1 4 in locking washers GG and eight 1 4 in washer FF The two swivel casters E should be positioned under the right side of the bottom pa...

Page 11: ...nel from the carton Position the back panel H with the flat side facing outward Attach the back panel to the bottom panel D with two 1 4 in x 15 mm truss head screws BB and two 1 4 in locking washers GG as shown in Fig 6 Use two 1 4 in x 15 mm truss head screws BB and two 1 4 in locking washers GG to connect the back panel H to the left side panel F as shown in Fig 7 Use two 1 4 in x 15 mm truss h...

Page 12: ... side of cart as shown in Fig 9 Secure the back of firebox using two 1 4 in x 15 mm truss head screws BB and two 1 4 in locking washers GG as shown in Fig 9 Note To secure all the above screws from outside to inside Fig 8 CAUTION The firebox assembly is heavy and will require two or more people to lift and position onto grill cart Failure to do so may result in back i njury CAUTION Please have one...

Page 13: ...eep this lid in place as shown in Fig 10 NOTE Secure all of the above screws from outside to inside 9 Charcoal Grill Attachment Assembly Attach the charcoal grill to the main grill then using two 1 4 in x 12 mm truss head screws CC to align the bottom two key holes to the main grill as shown in Fig 11 J Fig 11 Fig 10 I Charcoal grill 2 X Main grill Figure 246 CSA INTERNATIONAL Project 2078110 14 o...

Page 14: ... BB to align the charcoal grill control panel to the main grill control panel Note Charcoal grill control panel hole is located in the bottom of the left side of the control panel 10 Charcoal Big Drawer Handle Assembly Attach the drawer handle O to the big draw front panel N using two 1 4 in x 12mm truss head screws JJ and two 1 4 in locking washer KK as shown in Fig 13 11 Charcoal Tray and Drawer...

Page 15: ... using four 1 4 in x 12 mm truss head screws CC and four 1 4 in lock washers GG as shown in Fig 16 Note Two screws and two washers for each side of the push bar Push the screw cover to cover these two screws on both sides Use four 1 4 in x 12 mm screws CC and four 1 4 in lock washers GG to secure the bottom four screw holes as shown in Fig 17 Note Two screws and two washers for each bottom side of...

Page 16: ... Side Shelf Tray Installation Remove the side shelf tray P from carton and put it onto the push bar as shown in Fig 19 15 Lamp Wire Installation HINTS Stand behind grill Attach lamp wire from charcoal grill light to the junction box on the left panel from behind See Fig 20 Fig 20 Fig 19 P A Fig 18 2 X Figure 246 CSA INTERNATIONAL Project 2078110 17 of 46 ...

Page 17: ...ray as shown in Fig 21 Move the tank tray lock piece up to unlock the tank tray then pull out the tank tray as shown in Fig 22 Place the liquid propane tank to the tank tray hole then secure the tank by turning the tank bolt counter clockwise as shown in Fig 23 164 0 453 0 197 0 104 0 316 0 27 0 305 7 Fig 21 U 4 X Fig 22 Fig 23 Tank tray lock piece Figure 246 CSA INTERNATIONAL Project 2078110 18 o...

Page 18: ...e regulator and hose assembly supplied with the grill should be used Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer This grill is configured for Liquid Propane Do not use a Natural Gas supply Total gas consumption per hour with all burners set on HI Main burners 40 000 BTU Hr Searing main burner 12 000 BTU Hr Rear burner 13 000 BTU Hr Side burner 1...

Page 19: ...R To connect the Liquid Propane gas supply cylinder 1 The cylinder valve should be in the OFF position If not turn the valve clockwise until it stops 2 Make sure the cylinder valve has the proper type 1 external male thread connections per ANSI Z21 81 3 Make sure the burner valves are in the OFF position 4 Inspect the valve connections port and regulator assembly Remove debris and inspect the hose...

Page 20: ...ive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking gas appliance being put into operation Only those parts recommended by the manufacturer should be used on the grill Substitutions will void the warranty INSTALLER FINAL CHECK Maintain specified clearance of 24 inches from combustible materials and construction All internal packaging has been removed The hose a...

Page 21: ...eir entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This method cooks the food thoroughly without burning the outside Food cooked for a long time or basted with a sugar based marinade may need a lower heat setting near the end of its cooking time To begin 1 Make sure the grill has been leak...

Page 22: ...h the unit should be used Never substitute regulators If a replacement is necessary contact customer service for proper replacement WARNING Do not use the grill if the odor of gas is present Contact customer service at 1 877 323 5263 TO LIGHT THE MIAN BURNERS 1 Make sure all the knobs are in the OFF position and then turn the Liquid Propane cylinder valve ON by slowly turning counterclockwise 2 Op...

Page 23: ...y be lit with a match Main Burner 1 If you have already attempted to light the main burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod as shown in Fig 27 Ignite the match and insert through the cooking grids to the burner 3 Push and turn Main Burner knob slowly to IGNITE HI burner should light immediately 4 If burner does not light u...

Page 24: ...ays lit 4 If burner does not light up turn the knob off wait 5 minutes and try again Rear Burner Note Remove the warming rack when using a match to light the rear burner 1 If you have already attempted to light the rear burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod as shown in Fig 27 Ignite the match and hold next to the burner ...

Page 25: ...trol panel is in the OFF position and power plug is disconnected from the outlet 3 Use a Phillips screwdriver to loosen the screw securing the light cover NOTE When removing final screw from light cover make sure to use other hand to hold cover in place ensuring it doesn t fall and shatter 5 Remove the glass cover from the light bulb housing HINT Use a flathead screwdriver to open it easily WARNIN...

Page 26: ... for glass cover removal Use a damp towel to clean the surface of the glass cover Make sure the glass cover is completely dry before re installing WARNING Make sure the light switch is in the OFF position and the power plug is disconnected from the power outlet prior to cleaning the glass cover WARNING The light glass cover should not be in contact with water or any other liquid when it s warm Sud...

Page 27: ...s technician do the conversion Your warranty may be voided if the conversion is improperly completed Please retain the parts supplied with the grill and these instructions so the technician can do the conversion Orifice Chart The different burner valves in this grill have different BTU ratings The holes in the orifices themselves drilled to different sizes so as to allow the proper amount of gas t...

Page 28: ...nobs to OFF Turn off LP gas supply and remove the LP cylinder from the grill cart Remove the brass adapter of the LP regulator from the manifold with a wrench 3 Screw the NG regulator to the NG bracket with two 5 32 in screw and two 5 32 in locking washers 4 Screw the NG bracket on the left side panel from inside the grill cart Main Tube Burner Conversion Tools required Phillips Head Screwdriver F...

Page 29: ...rifices need to be installed CAUTION The NG orifice is easily loosed or even removed together with the LP orifice when the LP orifice is being unscrewed Make sure the NG orifices are securely installed on the main burner valves after the LP orifices are removed 3 Restore the main burners CAUTION Make sure the value with orifice is inserted into the burner venturi Restore the igniter brackets adjus...

Page 30: ...ide burner from the firebox Locate orifice on end of valve and remove by turning counterclockwise with a 6mm nut driver 3 Insert NG orifice with a 6mm nut driver and secure tightly by turning clockwise Reinsert the searing side burner Question Mark Burner Conversion Tools required Phillips Head Screwdriver Figure 246 CSA INTERNATIONAL Project 2078110 31 of 46 ...

Page 31: ...dditional orifices need to be installed CAUTION The NG orifice is easily loosed or even removed together with the LP orifice when the LP orifice is being unscrewed Make sure the NG orifices are securely installed on the main burner valves after the LP orifices are removed 3 Replace the side burner pipe and tighten it with a screw drive Put the cooking grid back Side Burner Conversion Tools require...

Page 32: ...a 6mm nut driver And replace the side burner ring Rear Burner Conversion Tools required Phillips Head Screwdriver 6 mm wrench Monkey wrench 1 Remove the rear burner heat shield by unfastening the screws in the back of firebox Then unfasten six screws on the rear burner cover and remove cover from grill Figure 246 CSA INTERNATIONAL Project 2078110 33 of 46 ...

Page 33: ...len Key 2 Use a screw driver to turn the High Flame Set Screw counterclockwise approximately 90 degree 3 Check that burner operates at the new high fire setting it may be necessary to adjust the screw setting slightly to get the ideal burner flame height Warning Gas Valves are preset at the factory to operate on LP gas or NG gas If you wish to convert be sure to consult your gas supplier or traine...

Page 34: ... turned off you must wait 3 to 5 minutes before restarting the unit If you attempt to restart before this time delay the unit will not start WARNING 1 Use two or more people to move and install this unit Failure to do so can result in back or other injury 2 To ensure proper ventilation for your refrigerator the front of the unit must be completely unobstructed Choose a well ventilated area with te...

Page 35: ...fore placing food in the refrigerator Refrigerator Specifications Voltage V 110 Frequency Hz 60 Current A 1 45 Input Wattage W 80 Volume cu ft 1 7 Dimension mm 440 471 494 Refrigerant R134a High Pressure psig 218 Low Pressure psig 88 Net Weight kg 17 CHARCOAL GRILL INFOMATION WARNING y Keep a fire extinguisher nearby at all times y This grill is for outdoor use only in well ventilated areas y The ...

Page 36: ...roduces carbon monoxide and other substances known by the State of California to cause cancer birth defects or reproduction harm Operating Tips Use of the Grate Lifter WARING THE GRATES COULD BE EXTREMELY HOT EVEN WHEN CHARCOAL IS EXTINGUISHED DO NOT TRY TO MOVE THE GRATES WHILE CHARCOAL IS BURNING IF YOU MUST MOVE THE GRATES WHILE THEY ARE STILL HOT WARN ANYONE AROUND AND HANDLE WITH CARE ALWAYS ...

Page 37: ... foods 2 Remove all retail hangtags that are on the unit making sure NOT to remove safety markings y TO SEASON GRILL before first cooking place about 20 briquettes in the charcoal pan Do not place any briquettes against walls of the bucket y Coat interior surfaces with vegetable cooking oil y Light briquettes and set ash pan at medium height by cranking the crank handle y Sustain burn for about on...

Page 38: ...sh Clear any clogged burner ports with a straightened paper clip Never enlarge the burner ports Never use a wooden toothpick as it may break off and clog the port Grill Burners Extreme care should be taken when removing a burner It must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill Failure to pr...

Page 39: ...s should be blue and stable with no yellow tips excessive noise or lifting as shown in Fig 29 The following steps should be followed for correcting the flame characteristics 1 Turn the control knobs and Liquid Propane cylinder valves OFF 2 Allow the grill and burners to cool 3 If the flame is yellow not enough air turn the adjustment screw found at the front of the burner counterclockwise 4 If the...

Page 40: ...ere is a noticeable gas oder 1 Check the burner inlet for obstruction especially for spiders and other insects 2 Check the air shutter for proper adjustment 3 Check for the source of gas leaks Excessive flare ups 1 Hood up when grilling 2 Keep knobs on low 3 Turn one burner off if necessary 4 Post heat grill for 10 15 minutes this will burn off drippings 5 Use meats containing less fat 6 Always gr...

Page 41: ... does not cause difficulty in lighting the grill follow these instructions 1 Make sure all burner valves are OFF 2 Open the tank valve and wait 5 seconds 3 Light the burner one at a time following the lighting instructions listed in the left door and Page 19 Low heat natural gas Gas pressure is affected by gas line and length of gas line from house gas line Follow the recommendations in the chart ...

Page 42: ...ty ITEMS MANUFACTURER WILL NOT PAY FOR Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage resulting from accident alteration misuse lack of maintenance cleaning abuse fire flood acts of God improper installation and installation not in accordance with electrical or plumbing codes or misuse of product Any food loss du...

Page 43: ...l Cart grill 1 15 Side burner lid support bracket 4 49 Center panel Cart grill 1 16 Side burner cooking grid 1 50 Swivel caster 3 17 Side burner head 1 51 Refrigerator 1 18 Side burner ring 1 52 Heat shield Refrigerator 1 19 Side burner body A 1 53 Handle seat Refrigerator Drawer 6 20 Side burner body B 1 54 Handle tube Refrigerator Drawer 3 21 Side burner igniter Round 1 55 Trim piece left Refrig...

Page 44: ...orifice 1 82 Bottom panel cart grill 1 117 Rotisserie igniter 1 83 Right side panel cart grill 1 118 Rotisserie burner 1 84 Rubber grommet 3 119 Rotisserie burner heat shield 1 85 Back Panel right cart grill 1 120 Rear baffle 1 86 Back Panel right top cart grill 1 121 Main burner igniter 4th 1 87 Transformer stator bracket 1 122 Main burner igniter 3rd 1 88 Electronic wire waterproof box 1 123 Mai...

Page 45: ...45 Figure 246 CSA INTERNATIONAL Project 2078110 46 of 46 ...