Charmhigh CHM-T48VB, Manual

Page 1: ...长沙常衡机电设备有限公司 http www charmhigh net 1 Charmhigh Automatic Chip Mounter CHM T48VB Operating Manual 2016 CHARMHIGH TECHOLOGY LIMITED Technology Versus Future V1 0 2016 2016 06 01 ...

Page 2: ...0 8 BOOT THE MACHINE 12 9 RUN 13 9 1 EDIT WORK FILE 13 9 1 1 Component 14 9 1 2 Material Stack 17 9 1 3 Batch 20 9 1 4 IC Tray 23 9 1 5 PCB Calibration 24 9 2 LOAD WORK FILE 26 10 TEST 28 11 SET 30 11 1 SYSTEM SET 31 11 2 VACUUM DETECTION SET 34 11 3 BACKUP RESTORE 35 12 FILE 37 12 1 GENERATE CSV FILE 37 12 1 1 By Altium Designer 37 12 1 2 By Protel 39 12 2 FILE CONVERT 42 12 2 1 Material Stack 44...

Page 3: ...Charmhigh V1 0 2016 3 All Rights Reserved 16 MAINTENANCE 53 17 WARRANTY 54 ...

Page 4: ...Charmhigh V1 0 2016 4 All Rights Reserved 1 Revision History No Date Description Version 1 2016 06 01 Create document V1 0 ...

Page 5: ...ing cases take out the SMT machine placed it on a strong table Check if the machine is in good condition check the list of products if you have any questions please contact us Please read this manual carefully before use SMT machine There s any problem in use welcome to contact ...

Page 6: ...Charmhigh V1 0 2016 6 All Rights Reserved 3 Product List No Parts Quantity Remarks 1 SMT machine 1 2 nozzles 4 503 504 505 506 3 USB flash disk 1 8G 4 power cord 1 ...

Page 7: ... All Rights Reserved 4 Hardware Requirements and Compatible Software 4 1 Hardware Requirements All equipment are built in don t need other external devices 4 2 Compatible Software Compatible with Protel99se Altium Designer ...

Page 8: ...ury 5 New machine components containing volatile substances it need to maintain good ventilation in the first few days using 6 The power cord can only be used for the machine otherwise may damage the other electrical appliances 7 Ensure the power supply meet machine nominal requirements 8 Ensure the power supply socket with good grounding 9 Keep the machine away from flammable and explosive goods ...

Page 9: ...losed loop servo high voltage drive system Ensure the accuracy of operation Z axis back position detection Yes Pull needle auto return Yes Leak detection method Vacuum detection Visual inspection LCD Screen 7 inch Industrial LCD screen Board Independent research and development of industrial computer motherboard System Embedded Linux system need external air pump no built in mute air pump need ext...

Page 10: ...eedle in the stretched state for a long time or it could be damaged 3 Down camera Used for observing the material stack PCB and components 4 Up camera Used for calibrating the components position angle so as to improve placement accuracy 5 IC tray PCB clamping area Used for fixing the IC tray or PCB 6 PCB clamping area Used for fixing PCB let PCB close to left top spring should be compacted 7 Ordi...

Page 11: ... V1 0 2016 11 All Rights Reserved work when clockwise rotation and bounce 14 Power switch Note open this button to boot shutdown should first close the software through the touch screen and then close the button ...

Page 12: ...wn below Figure 8 1 1 Alarm Used for viewing current alarm and cause 2 Run Used for loading working files and control the machine running etc 3 Test Used for testing each function module respectively 4 Set Used for setting various parameters that machine work required 5 Log Used for viewing the record information 6 System Log Used for viewing the log of system 7 Files Used for managing and convert...

Page 13: ...he upward double arrow on the right used for paging up upward single arrow used for selecting previous line downward arrow vice versa 2 New Create a new work file 3 Delete Delete the selected work file 4 Edit Edit the selected work file 5 Load Load the selected work file to run 6 Back Click left arrow button on the upper right corner of the screen to return to the previous level screen other scree...

Page 14: ...f the list 3 Insert Insert a new component before the currently selected row 4 Delete Delete the selected component 5 Edit To edit the selected component see below for details 6 Save If you edit the component in the list the save button will flash prompt the information changed and has not been saved yet click to save and stop flash 9 1 1 1 Edit The popup screen as shown below the top left of the ...

Page 15: ...eight and the nozzle down more Note in order to adapt the 1 6 mm height PCB board the factory default height is 0 5 mm Do some adjust for different thickness boards 5 Angle Set component rotation angle counterclockwise is positive clockwise is negative 6 Designator Component designate information such as R1 R2 C1 U1 etc 7 Comments Component annotation information such as 0402 0805 8 MHead Select n...

Page 16: ...function when mount such as cylindrical component 13 Enable vision Check indicate calibrate component with vision note enable vision can improve precision when mount IC 14 Coord set Setting component coordinate use down camera or nozzle see details below 9 1 1 2 Coordinate Setting Screen shown as below Figure 9 4 1 Coordinate Coordinate offset display in the upper left corner 2 MHead Vision Switch...

Page 17: ...with red rectangle Note the border of the target must be clear and closed silk printing is found generally capture target is just auxiliary function silk printing position not always be the right position of component since the deviation of process technology user should set coordinate according to the position of footprint 6 Auto center Move nozzle to the center of target if target was captured 7...

Page 18: ...ckaged material use ID 1 to 29 bulk IC use ID 60 to 79 IC tray use ID 80 to 99 see details below 3 Insert Insert a new one to the position that before current selected material stack 4 Delete Delete selected material stack note all of components that use this material stack in the component list will be deleted too 5 Edit Edit selected material stack screen show as below Figure 9 7 ...

Page 19: ...ck comments h Skip comp Functionally just like corresponding item in component edit all of relevant component will be changed i Vacuum detect Functionally just like corresponding item in component edit all of relevant component will be changed j Enable vision Functionally just like corresponding item in component edit all of relevant component will be changed k Coord set Functionally just like cor...

Page 20: ...Charmhigh V1 0 2016 20 All Rights Reserved Figure 9 8 Figure 9 9 9 1 3 Batch Batch is that splicing a number of same PCBs to mount together but just need one ...

Page 21: ... PCB clamp area Batch has two location types the one is by coordinate i e locating each PCBs origin which set by user the other one is by array i e PCBs coordinate is calculated by machine automatically while user set PCB s line and column count array mode screen as show below Figure 9 10 Batch list have one record at least click Add skip button to add a skip record i e do not mount added PCB when...

Page 22: ... of origin 3 X Y number Number of PCB in X Y direction Coordinate mode screen as show below Figure 9 12 Note while there have only one record in batch list that indicates batch is disabled and the data is invalid Each record preserve a origin point of PCB while there have several records click Edit to modify the coordinate or set it via location directly ...

Page 23: ...ld in IC tray clamp area as a array machine pickup material to mount in sequence from left to right and down to up Window as show below Figure 9 13 Material stack will be added to IC tray list automatically if material stack number is from 80 to 99 in material stack list click Edit to popup window as show below Figure 9 14 ...

Page 24: ...t in X Y direction 4 Start IC num ICs are numbered start from 0 from left to right and down to top if the start IC number is set ICs which number smaller than start IC number will be skipped Note IC tray can not be put on the top of fix pillar or pull needle may run into IC tray and be damaged due to height exceeding the figure below shows the right Figure 9 15 9 1 5 PCB Calibration In order to el...

Page 25: ...ber after character P indicates batch PCB ID number after character E indicates component ID and string after is the designation of component MARK User select two specific point MARK point from PCB input its PCB coordinate to calibrate manually point in is recommended Note if use array mode of batch the choice of calibration point should be top left corner and bottom right corner of the whole PCB ...

Page 26: ...gure 9 17 9 2 Load Work File Screen as show below Figure 9 18 1 Comp ID Showing current component number total number click to set current component number which mount next 2 PCB ID Show current PCB number total PCB number click to set current PCB ...

Page 27: ...ge of up camera 9 Work light The second button in the left bottom of screen click to switch work light 10 PCB calibration The third button in the left bottom of screen click to calibrate PCB directly 11 Vacuum detection The fourth button in the left bottom of screen click to open or close vacuum detection note if close vacuum detection here machine will not detect lack of material also will not di...

Page 28: ...k to open or close up camera work light 6 Down work light Click to open or close down camera work light 7 Collect film Click to collect film one time 8 Pull needle Button down then pull needle down button up then pull needle up 9 Pull tape position Move pull needle to specified position of tape 10 Material stack position Move nozzle to specified position of material stack 11 PCB origin Move nozzle...

Page 29: ...Charmhigh V1 0 2016 29 All Rights Reserved Note Change of parameters in this window will not be saved since it just used for testing if machine is working normally ...

Page 30: ...e visual lack detect if open When the material is attached to the detection of the lack of material will be re drawn many times to detect the lack of material alarm and stops if the visual detection error can be closed this function 4 Z Axis detect Click to open or close Z axis detect if open The Z axis is found to be lost when the stick is attached then the Z axis is automatically returned to the...

Page 31: ...m log Click to empty all of system logs 10 Sys comp set Set up when the device s overall offset compensation angle compensation 11 1 System Set Screen as show below Figure 11 2 1 Up camera position calibration Calibrating position of up camera process is shown as below a Click button then popup window as show below ...

Page 32: ...the cross on screen keep calibration board do not move click Set to next popup window as show below Figure 11 4 c Move position of down camera to centering the cross on screen click Set to finish 2 Nozzle 1 2 position calibration Click button to popup window move nozzle to the center of screen to calibrating note ensure that up camera position is ...

Page 33: ...stack therefore it s appropriate for the situation that pull needle with entire deviation 5 Use sys stack offset Click to open or close use system material stack offset if use system offset then all of offset information in work file will kept in system otherwise offset information in work file kept in itself 6 Vacuum detection set Used for viewing and setting parameters of vacuum pump 7 TS Calibr...

Page 34: ...y partition the range of this value 4 MHead 1 2 threshold 1 I e lower limit of vacuum value no material is determined if vacuum value is below this value when running and machine will retry otherwise indicates material is sucked 5 Nozzle 1 2 threshold 2 I e upper limit of vacuum value bad material is determined if vacuum value is below this value when running and material will be thrown away other...

Page 35: ...ve Save changes 11 3 Backup Restore Screen as show below Figure 11 7 1 Backup system set Backup all of system parameters 2 Restore system set Restore all of system parameters 3 Restore to factory set Restore all of system parameters to factory 4 USB LoadIn LoadOut Screen as show below button is enabled while USB storage device is connected note import parameters will not change system settings dir...

Page 36: ...Charmhigh V1 0 2016 36 All Rights Reserved Figure 11 8 ...

Page 37: ...ol below 2 File view Browse all of CSV file and work file in system 3 File LoadIn LoadOut LoadIn LoadOut CSV file or work file button valid when USB storage device is connected 12 1 Generate CSV File 12 1 1 By Altium Designer 1 Open existing PCB file note same component must have same designator otherwise one component may occupies more than one material stack since convert tool identifies differe...

Page 38: ...Reserved corner of PCB for bottom layer setting origin in bottom right corner of PCB and check mirror image option when converting Figure 12 2 3 Figure as below select File Assembly Output Generates pick and place for files in menu bar ...

Page 39: ...ing PCB file note same component must have same designator otherwise one component may occupies more than one material stack since convert tool identifies different material stack by designator of component 2 Selecting Edit Origin Set in menu bar to setting PCB origin note for top layer setting origin in left bottom corner of PCB for bottom layer setting origin in bottom right corner of PCB and ch...

Page 40: ...ll Rights Reserved 3 See figure below select File CAM Manager in menu bar Figure 12 5 4 See figure below select Pick Place and then click Next in popup dialog box Figure 12 6 5 See figure below input file name then click Next ...

Page 41: ...Rights Reserved Figure 12 7 6 See figure below select CSV then click Next Figure 12 8 7 See figure below select Metric then click Next Figure 12 9 8 See figure below right click the file just generated in the list select Generate ...

Page 42: ...Files from popup menu Figure 12 10 9 See figure below right click the CAM folder just generated select Export from popup menu to finish Figure 12 11 12 2 File Convert Window as show below all of imported CSV files in system are displayed in the list ...

Page 43: ... Enter file convert page 2 Delete Delete current select CSV file Open file to enter window as show below Figure 12 13 1 Edit Edit information of selected csv item 2 Delete Delete information of selected csv item 3 Convert set Set the conditions for the conversion select the top of the device ...

Page 44: ...relevant components will be changed 3 Delete Delete selected material stack note all of relevant components will be deleted 4 Resort ID The material stack ID starting from 1 in ascending order 5 Reverse angle Invert selected material stack i e rotate 180 degree note all of relevant components will be changed 6 IC Angle compesate Compensate IC rotate 90 degree Some component need angle compensate e...

Page 45: ...evice number starting from 1 in ascending order 5 Use dual nozzle1 Check indicates that take two component in one time by using two nozzle same material stack but component list must be sorted by material stack 6 Use dual nozzle2 Check indicates that take two component in one time by using two nozzle difference material stack 7 Save Save converted work file 12 2 3 Batch Window as show below ...

Page 46: ...6 1 Edit Edit coordinate information or edit X Y interval and count of PCB 2 Delete Delete selected coordinate 3 Add Add a new origin coordinate of PCB 4 Array Coordinate Switching that manage batch by array or by coordinate 5 Save Save converted work file ...

Page 47: ...mhigh V1 0 2016 47 All Rights Reserved 13 Log Window as show below Figure 13 1 1 Log list Each line records information of one running time 2 Sum Show mount count of each material stack in table Figure 13 2 ...

Page 48: ...ware and then convert it to work file refer to section File b Build work file manually refer to section Run Edit Work File 2 Edit work file Modify work file according to your needs refer to section Run Edit Work File 3 Place material Place material in corresponding material stack according to work file note some points below when placing a See figure below material disk is fixed by three points an...

Page 49: ...6 49 All Rights Reserved Figure 15 1 b See figure below the tape goes across material stack and lead to underside of machine note that align the round hole of tape to the edge of batten when placing refer to section Run ...

Page 50: ... 2016 50 All Rights Reserved Figure 15 2 c See figure below the film on tape goes across under bearing and wound on belt receiving wheel Figure 15 3 d The height of IC tray should not be exceeded refer to section Run ...

Page 51: ...nt of 0603 c 504 is suitable for mounting footprint of 0805 1206 SOT23 etc d 505 is suitable for mounting footprint of SOP8 SOP14 etc e 506 is suitable for mounting footprint of QFN TQFP etc Figure 15 4 6 Edit material stack Calibrate position of material stack refer to section Run Material Stack for details Figure 15 5 7 PCB Calibration E g calibrating PCB by components see figure below refer to ...

Page 52: ...ng window check if each module is working normal if not adjusting relevant parts according to this manual until all of trouble are cleared 9 Running Notice if machine is alarming and material feeding is normal when running if there are any abnormal occurred then pause running immediately until all of trouble are cleared ...

Page 53: ...3 All Rights Reserved 16 Maintenance Clearing machine clean after using close software before switch off power According to condition of using smear some grease to bearings regularly Cover machine if unused for a long time ...

Page 54: ...reakdown we will send a new one to you after receiving the break one During warranty period freight of send back to us is paid by user freight of send to user is paid by us Problems caused by below we provide paid repair during warranty period Faulty operation disassembly without permission Using beyond specification Crash or improper placing when using Using environment that do not fit for specif...