Charmhigh CHM-T530P, User Manual

Page 1: ...长沙常衡机电设备有限公司 http www charmhigh net 1 2016 10 25 Technology Versus Future CHARMHIGH TECHNOLOGY LIMITED CHM T530P PICK AND PLACE MACHINE USER MANUAL V2 5 2 0 1 0 ...

Page 2: ...y edit 14 6 1 4 Panel edit 15 6 1 5 PCB calibrate 17 6 2 RUN 18 7 TEST 20 8 SET 21 8 1 SYSTEM SET 22 8 3 BACKUP AND RECOVERY 26 9 FILE MANAGE 27 9 1 GENERATE CSV FILE 27 9 1 1 BY ALTIUM DESIGNER 27 9 2 FILE CONVERT 29 9 2 1 CSV File 30 9 2 2 Material stack station list 31 9 2 3 Components list 32 9 2 4 Batch 32 10 LOG 34 11 SYSTEM LOG 35 12 MAINTENANCE 36 3 WARRANTY 37 4 CONTACT US 错误 未定义书签 ...

Page 3: ...2 1 Version update NO DATE Description Version 1 2016 1 8 origin V2 5 2 0 1 0 ...

Page 4: ... accuracy 4 Keep it away from child 5 Don t dismounting machine randomly it will lose of accuracy or broke the machine 6 Make sure power supply and air supply is standard and in good condition 7 Make sure power supply connect earth well 8 Don t touch machine during working 9 Power cord only use for this machine 10 Please read manual carefully before using ...

Page 5: ...m 8mm 12mm 16mm 24mm for option 11pcs general IC stack Support IC tray Vision detection Up down camera Motor control XY axis stepper motor with encoder Flexible S deceleration Z axis reset detection Component leakage detection Vacuum detection vision detection Main board High reliability industry motherboard Touch screen 7 inches industry screen Operation system Embedded Linux system External air ...

Page 6: ...alibration 3 PCB clamping area 4 IC material stack put some loose packed ICs 5 Full Touch screen 6 Power Mains supply fuse inside it 7 Emergency button press it will emergency stop switch to right it will pop out and back to normal working 8 Power switch turn ON OFF machine 9 USB connect external USB flash 10 Up looking camera use for component positioning and angle calibration ...

Page 7: ...6 11 Feeder installation area 12 Pneumatic Feeder standard Yamaha feeder 8mm 12mm 16mm 24mm ...

Page 8: ...larm on the left side up triangle corner used to check alarm detail and history 2 Run Used to manage and run the working file 3 Test Used to test the machine s functions 4 Set For machine settings 5 Statistic Used to view statistics 6 System log For the record information 7 Files used to manage files and generating work ...

Page 9: ... New create a new working file by yourself 3 Delete delete work file 4 Edit Edit the selected working file 5 Load loading the selected working file and go to start running 6 Back on the right side up corner of the screen used to back to last page 6 1 Edit work file Below image is edit work file ...

Page 10: ...heet 3 Insert insert a new component before current component 4 Delete delete a component 5 Edit edit the selected component 6 Save after amend the component list you need to save if not save in time the save button will twinkle then press the button and save the twinkle end 6 1 1 1 Edit Component Below image ...

Page 11: ...tter not under 50 4 Height it is used for component height setting The value is small for height means the nozzle is more go down Note machine general height is 0 5mm the general PCB thickness is 1 6mm you can adjust the height according to the thickness of your PCB 5 Angle for rotate angle of component 6 Designator component identification information such as R1 R2 C1 U1 etc 7 Comments component ...

Page 12: ...f the speed will increase but accuracy will be lower 14 Coord Set used for component coordinate by nozzle or down looking camera 6 1 1 2 Coordinate set PIC6 4 1 Coordinate X and Y s coordinate is relative coordinates means the coordinate after movement comparing with previous coordinate 2 Vision press this button exchange nozzle positioning and vision positioning we suggest use vision positioning ...

Page 13: ...nding pad 4 Move L for low speed H for high speed 5 Set press it for save position changes 6 1 2 Material Stack Edit PIC6 5 1 M Stack list 2 Add add a new stack at the end of stack list 3 Insert insert a new stack 4 Delete delete the selected stack note delete this stack the components will be delete as well 5 Edit edit selected stack image as below ...

Page 14: ...arch otherwise it will search 2 times length of the side of the bigger component of X or Y According to this setting it can prevent wrong calibration due to light source interface around the camera g Skip comp function the same as component edit as above h Vacuum detect function the same as component edit as above i Enable vision function the same as component edit as above j Coord set used to sel...

Page 15: ...r from 81 100 IC tray fixed on the holding area same type of IC put inside the tray with array shape machine will pick the IC from left to right down to up IC tray edit image as below PIC6 8 The stack number is from 81 100 IC tray edit image as below ...

Page 16: ...rt from your selected IC number 6 1 4 Panel edit Batch is very convenient for same multi PCBs before mounting machine need to know the position of each PCB 2 ways of Batch Coord or Array positioning for PCB Coord positioning according to the origin point of each PCB coord way is complicated but more accurate Array positioning need to know Line the number of columns and spacing then machine will ca...

Page 17: ...16 PIC6 10 Above picture one line for one PCB X and Y for origin point coordinate 6 1 4 2 Array Array way image as below PIC6 11 ...

Page 18: ...need to calibrate the actual position of the PCB and component Image as below PIC6 12 Two ways of PCB calibrate Component coordinate the left up corner component the right down corner component Mark point you can use 2 random points as Mark point then enter its theoretical coordinates then positioning its actual position machine can calibrate automatically Note 2 mark points need to be far apart s...

Page 19: ...18 PIC6 13 6 2 Run After work file completion now you can run this file Image as below PIC6 14 1 Comp ID 2 PCB ID display current panel s quantity ...

Page 20: ...ng camera press it will show the component by up looking camera 9 Working lamp 10 PCB calibrate 11 Vacuum detect if you turn off vacuum detect machine will not detection of pick failure 12 Head to the farthest place press it the head will move to the farthest place away from origin point means the home position 13 Step single step 14 Run 15 Stop end working ...

Page 21: ...k light 6 Down work light 7 Work light 8 Material stack position press it to selected pick position 9 PCB origin head moves to PCB origin 10 Move move the head position randomly 11 Feeder test feeder s Feeding function 12 Nozzle 1 to up camera move nozzle 1 2 to up looking camera 13 To far nozzle back to the farthest place of origin point 14 Machine origin press it and back to origin ...

Page 22: ...ion if Z axis lose step when mounting Z axis will back to origin automatically Turn on this function will help to prevent Z axis due to incorrect setting of component height 4 Auto Calib PCB if you turn on this function machine will doing PCB calibrate automatically by down looking camera before running 5 Run speed used to set the general speed of machine 6 System set setting up the system advance...

Page 23: ... camera position calibrate when you start you new machine for the first time you need to calibrate the up camera it is very important for mounting accuracy Steps as below a Press it machine open up looking camera and image as below ...

Page 24: ...ow page 24 for detail 4 Use system stack offset if turn on this function stack offset will be saved in system different work files all use one same offset If turn off this function stack offset will be saved in work file not system different work files have different offset information Usually we suggest turn off this function 5 Model parameter set press it goes to image as below it is the setting...

Page 25: ...stem will restart 7 Backup restore 8 Save used to save all system setting Note if just changed the setting but not saved then the setting only valid one time next time after start machine the setting will back to the previous setting 8 2 Vacuum detection set Image as below ...

Page 26: ...omponent Vacuum value means the value after suck the component minus the AP value bigger vacuum value better mounting effect Note AP value and vacuum value will display after 1 time normal suction otherwise the value is 0 4 M head 1 2 threshold 1 when machine suck component if detect current vacuum value smaller than threshold value1 then machine will judge nozzle not suck the component and it wil...

Page 27: ...ue2 MUST less than the current vacuum value about 0 3 Note Current vacuum value get from 1 3 times good suction 8 3 Backup and recovery PIC8 7 1 Backup system set backup all the current parameters of system 2 Restore system set restore previous backup parameters machine will restart after restore 3 Restore factory set restore all the system parameters to factory setting 4 USB Load In Load Out Load...

Page 28: ...9 1 Generate CSV file Running this pnp machine one way is you can create new file manually another way is simple generate the CSV file from your PCB design software and then load the CSV file into machine convert to DPV file to run Note the CSV file must have coordinates then machine can recognize it 9 1 1 By Altium Designer Steps for generate CSV file from Altium Designer software 1 Open existing...

Page 29: ...er setting origin in left bottom corner of PCB for bottom layer setting origin in bottom right corner of PCB and check mirror image option when converting PIC9 2 3 Image as below select File Assembly Output Generates pick and place for files in menu bar ...

Page 30: ...low select CSV and Metric in popup dialog box click OK to finish PIC9 4 9 2 File convert After generate the CSV file all of generated CSV files in system are displayed in the list then convert it to DPV file picture as below ...

Page 31: ...en select the CSV to convert 2 Delete delete selected CSV file 9 2 1 CSV File After selected one CSV file display as below all the components information included PIC9 6 1 Edit edit information of selected component ...

Page 32: ...ts then how many stacks PIC9 7 1 Edit Edit selected material stack Note all of relevant components will be changed if amend this stack 2 Delete Delete the selected material stack Note all of relevant components will be delete if delete this stack 3 Resort ID The material stack ID starting from 1 in ascending order 4 Reverse angle Use this function will make the selected stack of components will ro...

Page 33: ...zle2 pick component in same material stack NOTE All components must 1 2 1 2 in order 5 Use dual nozzle2 Means nozzle1 take component of stack1 and nozzle2 take component of stack2 then placing to two components It only can used to near by stacks 9 2 4 Batch Batch means same small PCBs joint together into a big PCB please turn to page 14 for 6 1 4 to know the detail function Panel list image as bel...

Page 34: ...33 PIC9 9 ...

Page 35: ...10 Log Log list as below it records all the history of mounting PIC10 1 1 Log list Each line records information of one running time 2 Record image as below displays the detail running information PIC10 2 ...

Page 36: ...35 11 System log System log used to view all kinds of records generated by the system image as show below PIC11 1 ...

Page 37: ...Maintenance 1 Close power switch and air source after working done clearing the machine 2 Add some grease to the bearings regularly according to actual condition make sure machine working in smooth condition ...

Page 38: ...es are breakdown we will send a new one to you after receiving the broken one During warranty period freight of send back to us is paid by user freight of send to user is paid by us Problems caused by below we provide paid repair during warranty period Faulty operation disassembly without permission Using environment that do not fit for specification Wrong power supply Earthquake fire lightning or...