Charnwood 5, Operating & Installation Instructions Manual

Page 1: ...Operating Installation Instructions charnwood BAY 5 5GT ...

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Page 3: ...tional Base Assembly 13 Fuel 5 Door Operation 5 Fan Operation 5 Ash Clearance 6 Riddling Grate 6 Controlling the Fire 6 Lighting 7 Refuelling 8 Ash Pan Removal 8 Reduced Burning 8 Cleaning and Maintenance 8 Throat Plate and Flueway Cleaning 9 Chimney Sweeping 9 CO Alarm 9 Troubleshooting 10 If you need further help 10 Fitting the Stove and Flue Pipe 14 16 Pre lighting Check 17 Commissioning 17 Dim...

Page 4: ...ig 1 Air control 1 2 3 4 Bay 5 1 Slumber 2 Medium output 3 High output 4 Boost Air control g 4 3 2 1 Bay 5GT 1 2 3 4 Add initial kindling and paper or firelighters Set air control to boost and close the door Once kindling is alight add smaller logs Keep air control at maximum Add larger logs to the required fuel load once flames are established Once long flames appear reduce the air control to hig...

Page 5: ...d should be cut and split and then left to season in a well ventilated dry place for at least one year but preferably two years before use and should have a moisture content of less than 20 Logs should be no more than 480mm long and 75mm wide PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS APPLIANCE ITS USE WILL INVALIDATE THE GUARANTEE This stove is not designed to burn household waste For advice ...

Page 6: ...the air control fully closed 4 Air control handle ASH CLEARANCE For optimum wood burning it is important to leave a layer of ash around 1cm thick on the base of the stove If the ash is becoming too deep the appliance should be riddled Bay 5GT or the top layer of ash cleared using the scoop provided Bay 5 For advice on how and when to empty the ashpan Bay 5GT see p8 To riddle the appliance use the ...

Page 7: ...his is normal and will cease after a short time but meanwhile the room should be kept well ventilated At first only light a small fire and burn it slowly for two hours to allow any residual moisture in the chimney to evaporate Light the stove using dry kindling wood and paper or fire lighters It is recommended that you use approximately 1kg to 1 2kg of kindling Put the paper or fire lighters and k...

Page 8: ... When the fire is burning well load on more fuel as necessary and adjust the air control to the desired setting ASH PAN REMOVAL REDUCED BURNING CLEANING AND MAINTENANCE Cleaning Cleaning the Glass When Not in Use If the fire is going to be out of use for a long period for instance in the summer then to prevent condensation and hence corrosion the air control should be left fully open and the fire ...

Page 9: ...cket and rest securely on the side panels The chimney should be swept at least twice a year It will generally be possible to sweep the chimney through the appliance If the stove is fitted in place of an open fire the chimney should be swept one month after installation to clear any soot falls which may have occurred due to the difference in combustion between the stove and the open fire First remo...

Page 10: ...ill not obscure the view of the fire or affect its performance FIRE BLAZING OUT OF CONTROL Check that a The door is tightly closed b The air control is fully closed c A suitable fuel is being used d Door seals and airwash slide are intact FUME EMISSION Warning Note Properly installed and operated this appliance will not emit fumes Occasional fumes from de ashing and re fuelling may occur Persisten...

Page 11: ...ance on the installation of the carbon monoxide alarm is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system In order for the appliance to perform satisfactorily the chimney height must not...

Page 12: ...r vents of 80mm Bay 5 or 100mm Bay 5GT diameter must be fitted through the insulation and the wall of the fireplace to provide a continual air flow around the stove Similar vents must be placed between the closure plate and the top of the stove to ventilate the cavity It is recommended that Calcium Silicate board is used 80mm board for Bay 5 100mm board for Bay 5GT with a 100mm air gap between the...

Page 13: ...the fan control This means that the fans will not operate until the stove warms up Fig 12 Installation in a standard chimney Lintel Flexible flue liner Closure plate Stove External air kit to outside wall Vermiculite infill Pour down from top of chimney 13 FITTING THE OPTIONAL BASE ASSEMBLY 1 With the firebox removed roll the outer convection casing onto its back and fasten the assembly into posit...

Page 14: ... it is necessary to extend the wire it must be done at this stage ensuring correct polarity is maintained Reach into stove and through the flue outlet Pull flue collar and pipe down until the studs align with the holes FITTING THE CONVECTION CASING STOVE AND FLUE PIPE Having prepared the fireplace as described the convection case stove and flue pipe can now be fitted Upper flue collar Convection c...

Page 15: ... brickwork and around the flue pipe with a vermiculite or perlite concrete mix see fig 12 The recommended mixture is 6 parts of vermiculite or perlite to 1 part cement Add only enough water so that a few drops are released when a handful of the mixture is squeezed Make good the opening at the top and sides of the convection casing ensuring that a good seal is made with the side flanges It is recom...

Page 16: ...Finally fit the frame to the front of the stove First hold the top and bottom pieces in place The two side panels fit onto the top and bottom pieces and hold the frame together Slot into position and screw into place with a countersunk screw as shown in the diagram below Ensure the firebox is central in the casing and that the door handle operates correctly If necessary adjust the firebox position...

Page 17: ...gnated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas ...

Page 18: ...18 685 495 610 235 350 120 85 70 ø100 ø158 412 70 FRONT VIEW BACK VIEW SIDE VIEW Note Door extends a maximum of 573mm from front of stove when open PLAN VIEW for a 6 flue 350 FRONT VIEW WITH FIREPLACE TRIM 599 charnwood BAY ...

Page 19: ... 19 685 580 505 612 FRONT VIEW BACK VIEW PLAN VIEW 355 306 90 70 ø100 ø158 430 120 for a 6 flue 65 FRONT VIEW WITH FIREPLACE TRIM 694 charnwood BAY SIDE VIEW Note Door extends a maximum of 573mm from front of stove when open ...

Page 20: ...e Control Handle 23 004 XR058 Clicker Assy 24 008 XR062 Airbox Lower Gasket 25 008 XR012 Control Knob 26 004 XR072 Air Control Plate 15 004 XR008 Back Brick Bracket 16 010 XR087 Brick Hanger Assy 17 004 XR025 Side Brick Bracket 27 008 XR073 Air Control Gasket Item Part No Description 51 002 MR114 Fireplace Trim Optional Extra 52 010 XR093 Fireplace Support Optional Extra 28 004 MR044 Latch Plate 2...

Page 21: ...racket Side Gasket 28 010 MR051 Riddler Assembly 29 002 MR069 Riddler Handle 30 004 MR044 Latch 31 004 MR110 Thermal Switch Mounting 32 010 MR025 Hinge Spacer Item Part No Description 33 010 MR026 Upper Hinge Bracket 34 008 FFS018 6x12 CSK Allen Screw 35 008 MR047 Handle Pivot Boss 36 002 XR020 Lower Hinge Bracket 37 010 MR038 Door Handle Assembly 38 008 MR088 Door Handle 39 010 MR012 Handle Plate...

Page 22: ...te of conformity no Minimum distance to combustible materials Casing Side Casing Rear Room side Room above Room in front of glass Emission of CO in combustion products Flue gas temperature Space heating thermal output Energy efficiency Fuel types BAY 5 XR CPD 2014 100mm 80mm insulation 100mm 80mm insulation 190mm 350mm 900mm 0 10 279 C 5 0kW 81 Wood Logs BAY 5GT MR CPD 2014 100mm 100mm insulation ...

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Page 24: ... e g i s t e r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood T 44 0 1983 537777 F 44 0 1983 537788 CHARNWOOD AJWELLS CO UK WWW CHARNWOOD COM BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM y o u r p re m i e r d e a l e r REF Bay 5 5GT v2 03 14 ...