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Troubleshooting

   

 

Problem 

Cause 

Remedy 

Machine does not start 

Blown House Fuse 

Replace Fuse 

 

Loose switch terminal 

Inspect back of switch 

 

Faulty switch 

Replace switch 

 

Failed Motor 

Replace Motor 

Only starts when Green 
button is held down 

Faulty switch 

Replace switch 

Machine Slows Down when 
Sanding 

Operator applying too much 
pressure to work Piece 

Use less pressure when 
applying work piece to 
sanding surface 

Sanding Belt Runs Off 
Pulleys 

Not tracked correctly 

Adjust sanding belt tracking 

Wood burns while sanding 

Sanding surface clogged 

Clean or replace disc or belt 

 

Excessive pressure being 
applied to work piece 

Use less pressure when 
applying work piece to 
sanding surface 

Motor overheats 

Motor overloaded 

Allow to cool, restart with 
reduced load 

 
 

 
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to 
protect the environment, take the packaging to the local amenity tip and place into the appropriate 
recycling bin. 
 
Only for EU countries 
Do not dispose of electric tools together with household waste material! 
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment (EEE) 
and its implementation in accordance with national law, electric tools that have reached the end of their 
life must be collected separately and returned to an 
environmentally compatible recycling facility. 
 
Your local refuse amenity will have a separate collection area for EEE goods 

 
 
 
 

Declaration of Conformity for CE Marking 

 
Charnwood Declare that Belt & Disc Sander, Model BD46 
 
Conforms with the following Directives: 

Machinery Directive 2006/42/EC 

 

 

 

 

 

 

EMC Directive 2014/30/EU 

 

 

 

 

 

 

And further conforms to the machinery example for which the EC type examination Certificate No. BM 
50329827 and AE50419568 have been issued by TUV Rheinland LGA Products GmbH, Tillystrasse 2, 
90431 Nurnberg, Germany. 
 
I hereby declare that equipment named above has been tested and found to comply with the relevant 
sections of the above referenced specifications. The machinery complies with all essential requirements of 
the directive. 
 
Signed:   

  

 

Dated: 27/04/2016 

Location: Leicestershire 

 
Richard Cook, Director

 

Summary of Contents for BD46

Page 1: ...ISC SANDER OWNERS MANUAL MODEL BD46 Charnwood Machinery Ltd Cedar Court Walker Road Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ...d remove starter keys 10 Do not force the machine It will do the job better and be safer at the rate for which it is designed 11 Use the right tools Do not force the machine or attachments to do a job for which they are not designed Contact the manufacturer or distributor if there is any question about the machine s suitability for a particular task 12 Wear proper apparel Avoid loose clothing glov...

Page 3: ...ernal 31mm Internal Weight 14kg Manufacturer s Warranty 1 year Rating Hobby Rating Description Hobby Suitable for Weekend DIY ers and woodworking enthusiasts Generally lighter weight machines with lower power ratings and smaller tooling capacities Typically only ever used by one person for short periods of time or longer periods of time infrequently Machinery should be well maintained in a clean d...

Page 4: ...npack and check that all the items are present Assembly Place the sander on a flat surface Use a 14mm spanner to adjust the supporting leg so that the belt bed is horizontal To do this you might need to loosen the hex head bolt which clamps the bed in position ...

Page 5: ... next to the disc Fix in place using the clamping screw washer provided Adjust the angle of the table using a set square so that it is at right angles to the disc Ensure that the gap between table disc is no more than 1 6mm This will prevent fingers from becoming trapped when sanding Tighten the clamping screw Use a cross head screwdriver to adjust the red pointer to 0 degrees against the scale Po...

Page 6: ...sing the two socket head screws and washers provided Adjust the stop so that there is a maximum gap of 1 6mm to the belt To adjust the angle of the sanding belt Loosen the hex socket clamping bolt Lift the sanding belt into the vertical position Re tighten the bolt Remove the back stop Fit the sanding table in the same manner as when using it with the sanding disc Secure using the clamping screw w...

Page 7: ... gap of 1 6mm Adjust the red pointer so that it indicates 0 degrees against the scale Pointer Locking screw The mitre guide is fitted to the slot in the table It can be adjusted to any angle in a 120 degree range It is used to guide the work piece and give an accurate angle ...

Page 8: ...It is advisable to use dust extraction when using your sander There are separate extraction ports for the belt and disc with an outside diameter of 37mm An appropriate adapter may be required ...

Page 9: ... requires a tracking adjustment If the belt stays central it is already correctly tracked Viewed from the switch end if the belt moves sideways towards the disc turn the tracking knob clockwise 1 4 turn is usually sufficient If the belt moves sideways away from the disc turn the knob anti clockwise Continue adjustments until the belt remains central on the rollers Tracking knob ...

Page 10: ...ork table or back stop must always be used as a support when carrying out edge or face sanding in the horizontal position Move the workpiece across the belt while keeping one edge against the stop Do not use excessive pressure and take extra care when sanding thin material Sanding internal curves With care the idler drum end of the sanding belt can be used for smoothing shaping the inside of curve...

Page 11: ... table or back stop to support the workpiece Sanding with the Disc The disc sander is ideally suited to smoothing end grain and fine tuning angled cuts with the aid of the mitre guide Whenever possible use the front half of the exposed disc as this will hold the workpiece down against the table If it is necessary to use the full width of the disc care must be taken to hold the workpiece firmly as ...

Page 12: ...acking from the new sanding disc and apply to the sanding plate Ensure that it is positioned centrally on the plate then press firmly into place Re fit the disc cover and tighten both screws Re attach the work table The sanding disc can be converted to use the Hook loop type discs A conversion backing pad VB150 can be attached to the plate then allowing Velcro backed sanding discs to be used The g...

Page 13: ...s now possible to remove the sanding belt Locate the new belt over the two rollers Ensure that the arrow on the inside of the belt corresponds to the direction marked on the machine Replace the drum dust cover and bottom tray refitting tightening all screws Re tension the belt by closing the lever Track the belt Re fit the bed support bolt and re attach the work table or tool rest as required The ...

Page 14: ...g bin Only for EU countries Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment EEE and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility ...

Page 15: ...BD46 Belt Disc Sander Parts Drawing ...

Page 16: ...acking Adjuster 051 Spring 052 Washer 053 Washer 054 Screw 055 Screw 056 Screw 057 Belt Tension Lever 058 Link Bar 059 Link Arm 060 Washer 061 Screw 062 Screw 063 Screw 064 Screw 065 Belt Tension Cover 066 Screw 067 Angle Pointer 068 Sanding Belt 069 Sanding Belt Fence 070 Capacitor 100uf 250v 50mm x 40mm 071 Motor Housing Right 072 Cable Plug 073 Cable Protector 074 Table Angle Scale 075 Table An...

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