Charnwood BD48 Owner'S Manual Download

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107

Inner Hex Screw M6 x 25

108

Capacitor Support

109

Capacitor 100uf, 250V

110

Disc Plate

111

Flat Washer D4

112

Inner Hex Screw M5 x 8

113

Dust Bag

114

Position Shaft

115

Mitre Gauge Pointer

116

I Type Hex nut M8

117

Dust Box Cover

118

121

Scale Label Left

122

Scale Label Right

123

Rotation Label

124

Belt Tension Label

125

Inner Hex Wrench S=5

126

Scale Label

127

Spring Washer D40

128

Standard Spring Washer

129

Tooth Lock Washer D4

130

Bearing Bushing

131

Spring Pin 4x22

132

Spring Washer D6

133

Disc Work Table Knob

134

Inner Hex screw M5 x 12

135

Philips Screw M4 x 10

136

Spring Washer D5

137

Philips Screw M5 x 10

138

Flat Washer D5

139

Lock Washer D4

140

Flat Washer D4

141

Index Plate Scale

142

Support Locating Plate

143

Flat Washer D8

144

Over Current Protector 4A

145

Strain Relief

146

Strain Relief Plate

147

Philips Screw M4 x 16

Updated December 2018

Charnwood Machinery Ltd, Cedar Court, Walker Road,

Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU, England

Tel. 01530 516 926 Fax. 01530 516 929

email: sales@charnwood.net website: www.charnwood.net

Summary of Contents for BD48

Page 1: ...ISC SANDER OWNERS MANUAL MODEL BD48 Charnwood Machinery Ltd Cedar Court Walker Road Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ...d remove starter keys 10 Do not force the machine It will do the job better and be safer at the rate for which it is designed 11 Use the right tools Do not force the machine or attachments to do a job for which they are not designed Contact the manufacturer or distributor if there is any question about the machine s suitability for a particular task 12 Wear proper apparel Avoid loose clothing glov...

Page 3: ... 67hp Weight 21 5kg Manufacturer s Warranty 1 year Rating Hobby Rating Description Hobby Suitable for Weekend DIY ers and woodworking enthusiasts Generally lighter weight machines with lower power ratings and smaller tooling capacities Typically only ever used by one person for short periods of time or longer periods of time infrequently Machinery should be well maintained in a clean dry environme...

Page 4: ...npacking All items are contained in one cardboard box Carefully unpack and check that all items are included as in the photograph Assembly Attach the Disc Worktable using two locking handles and washers ...

Page 5: ...e gap between the disc and rear edge of the worktable is a maximum of 1 6mm in order to prevent finger trapping Using a set square ensure that the table is at 90 degrees to the sanding disc and lock in position ...

Page 6: ... the angle scale using a cross point screwdriver Loosen the belt angle locking screw using a 5mm hex key and raise the belt bed into a vertical position Re tighten the screw Locate the Belt Worktable onto the circular slot in the belt bed Secure using the threaded knob and washer ...

Page 7: ...end of the Dust Bag through the retaining clip and attach to the dust port The tightness of the clamp can be adjusted by turning the clamping handle prior to locking it Take care not to over tighten Alternatively the sander can be connected to a suitable dust extractor In this case the filter bag is removed and the extractor hose connected directly to the extractor port using an appropriate adapte...

Page 8: ...arrow Note if the belt is tending to slide off the bed and to which side If the belt doesn t slide sideways it is already correctly tracked Viewed from the switch end if the belt moves sideways towards the disc Turn the tracking knob clockwise 1 4 turn is usually sufficient If the belt moves sideways away from the disc Turn the knob ant clockwise Continue adjustments until the belt remains central...

Page 9: ... as a support when carrying out edge or face sanding in the horizontal position Move the workpiece across the belt while keeping one edge against the worktable Do not use excessive pressure and take extra care when sanding thin material Sanding internal curves With care the idler drum end of the sanding belt can be used for smoothing shaping the inside of curved workpieces Never present the end of...

Page 10: ...ys use the worktable to support the workpiece Sanding with the Disc The disc sander is ideally suited to smoothing end grain and fine tuning angled cuts with the aid of the mitre guide Whenever possible use the front half of the exposed disc as this will hold the workpiece against the table If it is necessary to use the full width of the disc care must be taken to hold the workpiece firmly as the ...

Page 11: ... any residue from the sanding plate using mineral methylated spirit Peel the backing from the new sanding disc and apply to the sanding plate Ensure that it is positioned centrally on the plate then press firmly into place Re fit the disc cover plate tightening all screws re attach the worktable A Velcro Conversion Backing Pad VB300 can be attached to the plate in the same way as a self adhesive s...

Page 12: ...ollecting cover Loosen the two screws at the rear of the belt which hold the bottom tray Slide and remove the tray It is now possible to remove the sanding belt Locate the new belt over the two rollers Ensure that the arrow on the inside of the belt corresponds to the direction marked on the machine Replace the exhaust cover and bottom tray refitting tightening all screws Re tension the belt by cl...

Page 13: ...kaging to the local amenity tip and place into the appropriate recycling bin Only for EU countries Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment EEE and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separ...

Page 14: ...Charnwood BD48 Parts Drawing ...

Page 15: ...r Shaft 047 Idler Pulley 048 Belt Tension Assembly 049 Inner Hex Screw 050 Belt Working Table 051 Big Washer D6 052 Mitre Gauge Knob 053 Sanding Belt 100mm x 915mm 054 Drive Pulley 055 Inner Hex Screw M8 x 12 056 Collector Shaft 057 Philips Screw M5 x 8 058 Flat Washer D5 059 Work Table Angle Point 060 Belt Frame Connect 061 Cord Bushing 062 Belt Cover 063 Pin 2 x 10 064 Spring Washer 065 Connecti...

Page 16: ... 130 Bearing Bushing 131 Spring Pin 4x22 132 Spring Washer D6 133 Disc Work Table Knob 134 Inner Hex screw M5 x 12 135 Philips Screw M4 x 10 136 Spring Washer D5 137 Philips Screw M5 x 10 138 Flat Washer D5 139 Lock Washer D4 140 Flat Washer D4 141 Index Plate Scale 142 Support Locating Plate 143 Flat Washer D8 144 Over Current Protector 4A 145 Strain Relief 146 Strain Relief Plate 147 Philips Scr...

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