Charnwood BD610 Owner'S Manual Download

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Parts List

Part No. Description

001

Philips Screw M4 x 6

002

Philips Screw M4 x 8

003

Baseplate

004

Philips Screw M5 x 8

005

Left Dial

006

Cable & Plug

007

Suction Connection

008

Vee Belt A600

009

Screw M6 x 8

010

Cable Sheath

011

Flat Key A5 x 15

012

Motor Assy

013

Non-Metallic Insert Nuts M8

014

Driving Wheel

015

Suction Hood

016

Screw & washer assembly M5 x 8

017

Hex socket head cap screw M5 x 16

018

Hex socket head cap screw M8 x 55

019

Type I Hexagon Nut M8

020

Bearing Cap

021

Deep groove ball bearing

022

Screw M8 x 12

023

Driving Roller

024

Driving Shaft

025

Support baseplate assembly

026

Hex socket screw & washer M8 x 30

027

Hex socket screw & washer M8 x 16

028

Base assembly

029

Foot

030

Philips Screw M5 x 12

031

Capacitor bracket

032

Type I Hexagon Nut M5

033

Philips Screw M4 x 10

034

Galvanised Flat washer

035

Capacitor

036

Capacitor

037

Capacitor Bracket

038

Hex socket screw & washer M8 x 18

039

Belt Cover

040

Work Table of disc

041

Suction Inlet

042

Screw & Spring washer assy M5 x 25

043

Hex socket screw & washer M5 x 12

044

Driven Wheel

045

Platen

046

Bracket Pedestal

047

Bearing pedestal

048

Deep groove Ball bearing

049

Hex socket head cap screw M8 x 30

050

Hex socket head cap screw M5 x 30

051

Support Plate

052

Bracket Assembly

053

Sanding Belt

054

Countersunk Head Screw M6 x 14

055

Auxiliary Baffle

056

Baffle

057

Lock Nut

058

Flat Washer

059

Rubber Feet

060

Suction Inlet Cover

061

Axial Spring Retainer

062

Strain Spring

063

Sheath

064

Guide Frame Assembly

065

Insert Nuts M5

066

Knurled High nuts M8

067

Rubber Pad

068

Adjusting Screw Rod

069

Adjusting Spring

070

Tension spring

071

Sanding belt Strain Lever

072

Powder Metallurgy Sheath

073

Driven Shaft Positioning Sleeve

074

Screw M5 x 6

075

Circlip for Shaft

076

Driven Shaft

077

Driven Roller

078

Mitre Gauge Knob

079

Mitre Gauge Scale Mark

080

Mitre Gauge

081

Sanding Belt Guard Plate

082

External gear Lock washer

083

Mitre Joint pole

084

Mitre Gauge Pointer

085

Lock Knob Assembly M8 x 17

086

Hex socket head cap screw M6 x 28

087

Guide Block

088

Right Dial

089

Strain Relief Plate

090

Hexagon Bolt M6 x 8

091

Hex socket head cap screw M5 x 56

092

Magnetic Switch

093

Electronic Centrifugal Switch

094

Philips Screw M4 x 12

095

Sanding Disc Cover

096

Big Flat Washer

097

Sanding Disc Paper

098

Cross Recessed Sunk Head Screw

099

Sanding Disc Pads

100

Sanding Disc

101

Sanding Disc Cover

102

Connecting Pipe

Summary of Contents for BD610

Page 1: ...ISC SANDER OWNERS MANUAL MODEL BD610 Charnwood Machinery Ltd Cedar Court Walker Road Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ...d remove starter keys 10 Do not force the machine It will do the job better and be safer at the rate for which it is designed 11 Use the right tools Do not force the machine or attachments to do a job for which they are not designed Contact the manufacturer or distributor if there is any question about the machine s suitability for a particular task 12 Wear proper apparel Avoid loose clothing glov...

Page 3: ...cturer s Warranty 1 year Rating Hobby Rating Description Hobby Suitable for Weekend DIY ers and woodworking enthusiasts Generally lighter weight machines with lower power ratings and smaller tooling capacities Typicaly only ever used by one person for short periods of time or longer periods of time infrequently Machinery should be well maintained in a clean dry environment such as a home workshop ...

Page 4: ...arton Carefully unpack and check that all the items are included as in the photograph Assembly Place the sander on a level surface and adjust the two bed supporting bolts so that the belt is also level Tighten the locknuts using a 13mm spanner ...

Page 5: ...wn Insert one of the guide blocks into the upper slot and secure with two M5 x 16mm screws using a 4mm hex key Insert the M8 Locking Handle through the lower slot Repeat with the other bracket at the opposite end of the table Adjust the table using a set square so that it is at right angles to the disc Tighten both locking handles ...

Page 6: ...ingers being trapped when using the sander Re tighten the four bolts Adjust the red pointer using a cross head screwdriver so that it indicates 0 degrees against the scale Pointer Locking screw The sanding belt can be used in the vertical or horizontal position or any angle in between To raise the bed first loosen the hex socket clamping bolt with the key provided Rotate the bed to the required an...

Page 7: ...t Adjust the Rest so that it is at 90 degrees to the belt and tighten the four mounting bolts Adjust the rest platform ensuring there is a maximum gap of 1 6mm between it and the sanding belt Tighten the two locking knobs The mitre guide is slides in the slot in the table It can be locked at any angle in a 120 degree range ...

Page 8: ...ne is disconnected Slowly rotate the sanding belt by hand Ensure it is travelling in the direction of the arrow Note if the belt is tending to slide off the bed and to which side If the belt doesn t slide sideways it is already correctly tracked Viewed from the covered end if the belt moves sideways towards the disc turn the tracking knob anti clockwise 1 4 turn is usually sufficient If the belt m...

Page 9: ...ge against the stop Do not use excessive pressure and take extra care when sanding thin material Sanding internal curves With care the idler drum end of the sanding belt can be used for smoothing shaping the inside of curved workpieces Never present the end of a workpiece to the drum as this can cause it to kick back Sanding with the belt in the vertical position Sometimes sanding on the belt is m...

Page 10: ...nst the table If it is necessary to use the full width of the disc care must be taken to hold the workpiece firmly as the rear half will tend to cause it to lift Keep the workpiece moving to achieve the best finish Maintenance Replacing the Sanding Disc Always ensure the machine is disconnected from the power supply before changing the sanding disc Remove the disc work table and then the disc cove...

Page 11: ...converted to use the Hook loop type discs A conversion backing pad VB300 can be attached to the plate then allowing Velcro backed sanding discs to be used The great advantage of this system is that discs can be swapped in seconds and discs can be remounted multiple times allowing the user to work through different grits to achieve the desired finish Replacing the Sanding Belt Remove the back stop ...

Page 12: ...sponds to the direction marked on the machine Replace the drum dust cover and bottom tray refitting and tightening all screws Re tension the belt by closing the lever Track the belt as in previous instructions Re attach the tool rest The life of the belts and discs can be greatly extended by regular cleaning with the BC01 Abrasive Disc Belt Cleaner which will remove any build up of sawdust and res...

Page 13: ...or EU countries Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment EEE and its implementation in accordance with national law electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility Your local r...

Page 14: ...Parts Drawing ...

Page 15: ...47 Bearing pedestal 048 Deep groove Ball bearing 049 Hex socket head cap screw M8 x 30 050 Hex socket head cap screw M5 x 30 051 Support Plate 052 Bracket Assembly 053 Sanding Belt 054 Countersunk Head Screw M6 x 14 055 Auxiliary Baffle 056 Baffle 057 Lock Nut 058 Flat Washer 059 Rubber Feet 060 Suction Inlet Cover 061 Axial Spring Retainer 062 Strain Spring 063 Sheath 064 Guide Frame Assembly 065...

Page 16: ...gon Flange Nuts M5 112 Hex socket head cap screw M5 x 10 113 Mitre Gauge Clip 114 Allen Wrench S 6 115 Allen Wrench S 4 120 116 Allen Wrench S 3 60 117 Allen Wrench S 5 80 Updated March 2019 Charnwood Machinery Ltd Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU England Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

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Charnwood BD610, Owner'S Manual

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