Charnwood W030, Owner'S Manual

Page 1: ...LDER OWNERS MANUAL MODEL W030 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ...pe cutter block It is designed for use by one operator Operator Qualifications Training Operators of this machine should have a suitable qualification in the use of woodworking machinery including spindle moulders or should have been trained by someone holding such qualifications GENERAL SAFETY RULES WARNING Do not attempt to operate the machine until you have read thoroughly and understood comple...

Page 3: ...loose clothing gloves ties rings bracelets and jewellery which could get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair 12 Always use safety glasses Normal spectacles only have impact resistant lenses They are not safety glasses 13 Do not over reach Keep proper footing and balance at all times 14 Maintain machine in good condition Keep ma...

Page 4: ...le moulder for curved work without a Ring Fence fitted 7 NEVER use a cutter block without limiters 8 Feed the workpiece to the cutter block or router bit against the direction of rotation 9 Never draw the workpiece back during cutting Wait until the block stops rotating before pulling the workpiece back Risk of injury Wear Eye Wear Ear Never reach into Protection Protection moving tooling Specific...

Page 5: ... annually Unpacking This product is shipped in 3 Pieces 1 wooden crate and 2 cartons To open the wooden crate cut the strapping and lift the lid of the crate from the base Remove the loose items surrounding the machine Open the blue door situated on the front of the machine Remove the handwheel which is packed inside The machine is fixed to the base with two bolts Use a 13mm spanner to undo the 2 ...

Page 6: ...Feet Fence Horizontal Pressure Table Spindle Arbor Router Hood Halves Plate Inserts Spacers Collet Cover Assembly To assemble the base Locate 4 Panels 4 Feet 12 x M6 Bolt Washer and nut Screw the 4 feet into the threaded holes in the 2 side panels of the base Use a 17mm spanner to tighten them After full assembly of the machine the feet can be adjusted to level up the machine ...

Page 7: ...ogether Fit all 8 bolts finger tight before tightening with a 10mm spanner Having unbolted the machine from the pallet and removed any loose items which are packed around and inside it Turn the body of the machine upside down and sit the assembled base onto it ...

Page 8: ...e all of the nuts and bolts are tight Turn the machine the correct way up and stand it on the feet Adjust the feet to level up if necessary Fit the hand wheel to the rise and fall control shaft and tighten the grub screw Remove one of the stop screws from the sliding carriage rail ...

Page 9: ...outboard bearing wheels are mounted on eccentrics Should it ever be necessary their position can be adjusted with the aid of a 14 mm spanner Slide the sliding table on to the guide rail ensuring the guide rollers engage with the channels running either side of the rail ...

Page 10: ...e locked in place using the small grub screw in the front edge of the carriage Fit the flip over length stop by feeding the head of the bolt into the T shaped slot on the top side of the fence The ratchet handle locks the stop in place The stop plate can be flipped over to engage or disengage it From underneath the carriage push up the locating stop pin Use a square to check the crosscut fence is ...

Page 11: ...to unlock the spindle With the tapered spindle locked fit the upper spindle Use a flat screwdriver to unscrew the locking ring in the centre of the upper spindle Place the upper spindle over the taper and tighten the retaining screw by passing a 6mm Allen key into the centre of the spindle Next use the flat screwdriver to tighten the locking ring down onto the head of the retaining screw Warning F...

Page 12: ...he router collet is mounted onto the tapered spindle in the same way When changing the router cutter take the precaution of checking the centre retaining bolt is tight Assemble the Fence On top of the hood you will find four screws Remove the screws and attach the hinged top cover as shown below At the rear of the cutter hood is the connection for a 100mm diameter dust extraction hose to be fitted...

Page 13: ...o that the tongue fits under the hood tighten the locking knob Do the same on the other side This cover MUST be closed and locked when the machine is in operation Fence depth Adjust screw Fence depth lock knob Fence width lock Fence fixing plate Loosen the fence depth locking knob and the silver fence width lock Slide the fence over the fixing plate so that the mitred end of the fence is closest t...

Page 14: ...se correctly set the work piece is held firmly against both the table and the fence Never operate the spindle moulder without them Fitting a Cutter block A cutter block not included as standard is shown here correctly assembled The larger of the two table inserts is fitted into the table aperture Always fit the smallest table insert which the tooling allows A large selection of spacers in varying ...

Page 15: ...cking spacer with the roll pin Spacers Cutter block Spacers The locking bolt must be firmly tightened Once the stack on the spindle is tight release the spindle rotation lock before starting the machine The Spindle Controls Spindle Height Locking Lever Rise and fall hand wheel One complete turn raises or lowers the arbor by 2 mm 0 08 Spindle Rotation Lock The power supply cable will be found insid...

Page 16: ... 1500rpm Drum Sanding 4500rpm Moulding Hardwoods 6500rpm Moulding Softwoods 8500rpm Routing It should be noted that sanding and routing accessories are optional extras Limiters Never use a cutter block without limiters fitted Fences Close the two fences together so the edges are just missing the cutter This improves the support for the work piece and is best practise for safety reasons Always adju...

Page 17: ... essential requirements of the directive Signed Dated 15 07 2011 Location Leicestershire Richard Cook Director Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropriate recycling bin Only for EU countries Do not dispose of electric tools together with ho...

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Page 19: ...ex Nut M5 A33 Box Assembly A34 Hex Nut M6 A35 Washer M5 A36 Right Supporting Plate A37 Screw M6 x 12mm A38 Rail Support A39 Locating Block A40 Hex Bolt M6 x 16mm A41 Left Supporting Plate A42 Large Washer M6 A43 Hex Nut M6 A44 Washer M8 A45 Hex Bolt M8 x 10mm A46 Screw M6 x 16mm A47 Washer M6 A48 Switch KJD18 5T A49 Screw M6 x 16mm A50 Washer M6 A51 Moulding Faceplate A52 Hex Bush A53 Hex Nut M6 A...

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Page 21: ...ng 19mm B27 Key 6 x 25mm B28 Motor B29 Handgrip B30 Locking Pole B31 E Ring 6mm B32 Spring Clip B33 Motor Rack B34 Bearing 6005 B35 Screw M6 x 60mm B36 Handle Bush B37 Washer M6 B38 Hex Nut M6 B39 Hand Wheel B40 Rotation Pole B41 Gear Shaft B42 C Ring 18mm B43 Hex Bolt M6 x 16mm B44 Large Washer M6 B45 Gear Shaft B46 C Ring 18mm B47 Screw M6 x 45mm B48 Gear Bush B49 Bearing B50 Hex Locking Nut M10...

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Page 23: ... M4 C29 Screw M4 x 6mm C30 Standpipe C31 Spring Protective Broad C32 Locking Patch C33 Rhombic Handgrip C34 Locking Knob C35 Set Screw M8 x 10mm Part No Description Part No Description D01 C Shaped Ring D02 Sliding Axle D03 Eccentric Bush D04 Hex Thin Nut M8 D05 Set Screw M8 x 25mm D06 Eccentric Nut D07 Trolley D08 Washer M6 D09 T Shaped Bolt D10 Set Screw M8 x 10mm D11 Homocentric Nut D12 Socket ...

Page 24: ...pdated October 2020 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...