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15 

 

Parts List 

Item 

Part 

QTY  Item 

Part 

QTY 

01 

Blade retaining nut 

51 

Side panel, right 

02 

Washer 

52 

Push stick retainer, front 

03 

Saw blade 

53 

Push stick 

04 

Washer 

54 

Push stick retainer, rear 

05 

Blade housing 

55 

Cover plate, bottom 

06 

Screw 

56 

Foot, machine 

07 

Spring 

57 

Washer, large 

08 

Riving knife support 

58 

Screw 

12 

09 

Shaft 

59 

Table extension, right 

10 

Hex. self locking nut 

60 

Support rail, rear 

11 

Hex. nut, thin 

61 

Washer 

32 

12 

Threaded shaft 

62 

Hex. nut 

32 

13 

Mounting plate 

63 

Rubber foot, stand 

14 

Pointer 

64 

Bottom rail, short 

15  

Support plate 

1. 

65 

Coach bolt 

32 

16 

Motor bracket 

66 

Bottom rail, long 

17 

Hex. nut 

67 

Top rail, short 

18 

Rack 

68 

Top rail, long 

19 

Hex. headed bolt 

69 

Rear table support 

20 

Gear 

70 

Hex. headed bolt 

21 

Screw 

71 

Table extension, rear 

22 

Hex. nut 

72 

Hex. headed bolt 

23 

Washer 

73 

Crown guard 

24 

Large washer 

74 

Table 

25 

Front panel 

75 

Locking knob 

26 

Angle scale 

76 

Access panel 

27 

Screw 

77 

Screw 

28 

Angle adjustment knob 

78 

Table extension, left 

29 

Washer 

79 

Mitre gauge 

30 

Locking knob 

80 

Rip fence support rail 

31 

Hand wheel, rise and fall 

81 

Rip fence extrusion 

32 

Screw 

82 

Guide bar 

33 

NVR switch 

83 

Hex. head bolt 

34 

Switch box 

84 

Cap head screw 

35 

Cable gland nut 

85 

Rip fence base 

36 

Shaft 

86 

Pin 

37 

Circlip 

87 

Rip fence sliding base 

38 

Screw 

88 

Spring plate 

39 

Trunnion 

89 

Screw 

40 

Bracket 

90 

Locking handle 

41 

Cap head screw 

91 

Wing nut 

42 

Motor 

92 

Leg 

43 

Riving knife 

93 

Internal dust hose 

44 

Riving knife mounting plate 

94 

Hex. headed bolt 

45 

Hex. nut 

95 

Gasket 

46 

Side panel, left 

96 

Locking knob 

47 

Panel, back 

97 

Slider bar 

48 

Plug and cable 

98 

Pivot pin 

49 

Extraction connector 

99 

Magnifier 

50 

Dust extractor hose 

 

 

 

Summary of Contents for W616

Page 1: ...W OPERATING INSTRUCTIONS MODEL W616 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

Page 2: ...using the machine again 4 Remove adjusting keys and spanners Form a habit of checking to see that the keys and adjusting spanners are removed from the machine before switched it on 5 Keep your work area clean Cluttered areas and workbenches increase the chance of an accident 6 Do not use in dangerous environments Do not use power tools in damp or wet locations or expose them to rain Keep work area...

Page 3: ...ar a face or dust mask if operation creates a lot of dust and or chips Always operate the tool in a well ventilated area and provide for proper dust removal Use a suitable dust extractor ADDITIONAL RULES FOR CIRCULAR SAWS 1 Ensure that the saw table is clear of off cuts tools or anything else that might foul the work piece 2 If your saw has a dust extractor hose connected to the crown guard ensure...

Page 4: ...ever reach into Protection Protection the running saw blade Specification Table size 440 w x 660 d mm Table size with extensions Table height 950 w x 1060 d mm 830mm Motor carbon brush 1800W 2 5 hp 240v single phase Blade diameter and bore 254mm 10 x 30mm Blade rotation speed no load 5700 rpm Maximum depth of cut at 90o 45 o 75 60mm Cutting width with table extension 450mm 17 Dust extractor hose c...

Page 5: ...bolt the rails to the body of the saw as shown in first two illustrations Instead fully assemble the floorstand first The main body of the machine is designed to simply fit on top of the floorstand and is located by the rubber feet Whenever possible it is recommended that the saw is bolted to the stand for increased stability Leave all bolts finger tight until assembly of the legs is completed Inv...

Page 6: ...at the ends are angled to match the splay of the legs Use coach bolts as before Place the four black rubber feet on the legs Bolt the two stabilisers to the back legs These prevent the possibility of the table tipping if a heavy board is resting on the rear extension table Return the saw to a vertical position true it up and tighten all the nuts and bolts Attach the two side extension tables by pu...

Page 7: ...he main table Loosely fit bolts washers and nuts into the top end of the blue support arms Fit the slots in the rear extension table over the heads of the bolts Use a straight edge or the fence extrusion to level the rear extension table The surface should be flush to the main table Put the push stick in its holder on the right hand side of the saw but please do not leave it there Use it whenever ...

Page 8: ... each coach bolt The aluminium extrusion is shown fitted with the taller side facing the blade When cutting narrow and thin timber the extrusion can be rotated 90 degrees clockwise to avoid it fouling on the saw guard Fit the fence to the guide rail which runs along the front of the table It can be locked in place with the locking handle There is a magnifier to assist you with setting the fence Th...

Page 9: ... Hand wheel On Off Switch On Off Switch To turn the saw on press the green button Wait for the blade to reach its maximum speed of rotation before commencing with the cut To turn the machine off again press the red button Cutting Depth Adjustments to the cutting depth should be made only when the saw is not running Turn the hand wheel to set the blade to the required depth Turn anticlockwise to ra...

Page 10: ... To set 90 degrees or any other angle undo the locking knob and rotate the quadrant to the desired angle Lock the angle setting with the plastic knob The mitre fence can be used on either side of the blade If a longer fence is required you can fit the extrusion from the rip fence onto the mitre fence When setting the fence take care to ensure the fence will not contact the blade Angle of Cut Adjus...

Page 11: ...ional Accessories W616ET Right hand Extension Table An additional extension table which fits onto the standard table and increases the maximum ripping width to 700mm 28 W520 Universal Wheel Base Allows the saw to be easily moved around the workshop simply by pressing the foot pedals W680 Dust Extraction It is highly recommended that a suitable Vacuum extractor or Dust collector is used with this T...

Page 12: ...to replace Remove the hose and the saw guard Wind the blade down below the surface of the table Invert the saw and remove the plastic cover from the base Tilt the blade over to the 45 degree bevel position to gain better access to the brush cover Use a flat screwdriver to remove the plastic cap Use a small screw driver or pliers to pull out the brush Check for wear anything less than 5mm in length...

Page 13: ...parallel It is essential to use a vacuum extractor or chip collector with this machine If one is being used check for blockages in the hose Check the drive belt replace if broken Check fuse check switch Check carbon brushes replace if worn Declaration of Conformity for CE Marking Charnwood Declare that Woodworking Circular Saw Model W616 Conforms with the following Directives Machinery Directive 2...

Page 14: ...14 EXPLODED DIAGRAM ...

Page 15: ...tension rear 1 22 Hex nut 2 72 Hex headed bolt 2 23 Washer 1 73 Crown guard 1 24 Large washer 1 74 Table 1 25 Front panel 1 75 Locking knob 4 26 Angle scale 1 76 Access panel 1 27 Screw 3 77 Screw 2 28 Angle adjustment knob 1 78 Table extension left 1 29 Washer 1 79 Mitre gauge 1 30 Locking knob 1 80 Rip fence support rail 1 31 Hand wheel rise and fall 1 81 Rip fence extrusion 1 32 Screw 2 82 Guid...

Page 16: ...16 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

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