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TTC Series Torque Tool Tester

 

Operation Manual

 

Operators should wear protection such as a mask and gloves in case pieces or 

components break away from the unit under test.

 

Whether the unit is ON or OFF, DO NOT exceed  the capacity of the sensor.  

NEVER  exceed  120%  of  the  rated  capacity,  or  the  torque  sensor  will  be 

damaged.  At 110% of the rated capacity the display will flash a warning.

 

Measure in line torque only. DO NOT attempt to measure forces at an angle 

to the sensor – damage to sensor may result.

 

Do not attempt to repair or alter this instrument.  Warranty will be voided 

and damage to the unit may result.

 

Use  and  store  within  the  stated  temperature  and  humidity  ranges,  or 

damage and failure may result.

 

Ensure during testing unit is properly mounted & secured to stable surface. 

Mount display with the two integral  8.5  mm mounting holes only. External 

sensor models use all four integral mounting holes.

 

 

 

If not using this instrument for extended periods of time, remove the batteries 
to prevent potential battery leakage from causing product damage.

 

The TTC Digital Torque Tool Tester is a simple operation test instrument 

for quickly checking torque tool performance up to 590 ft-lb (800 N-m). 
The TTC Series provides exceptional accuracy for measuring torque on 
various  products  including  torque  wrenches,  manual  screwdrivers, 
electric  screwdrivers,  pneumatic  screwdrivers  and  other  torque 
controlled power tools. 

The TTC’s provide long operation life and power flexibility with the ability 

to work from the internal rechargeable battery or included AC adapter. 
The  TTC’s  have  six  modes  of  operation:  Track  for  live  readings,  Peak 
which records the highest level over a test, First Peak which records a 
reading after a programmed decrease, Auto Peak which resets after a 
period of time, Auto First Peak which resets the first peak after a period 
of time, Double Peak which provides two separate peak readings from 
programmed decreases. Preset operation with programmable tolerance 
thresholds for quick pass fail tool test is available in all modes. 

The  analog  bar  graph  on  the  backlit,  reversible  LCD  aids  users  by 

providing the resultant torque’s  current position compared to the full 
scale range along with the direction of the force. Pass/fail icons produce 
live test feedback allowing instant determination of the results.   

Every tester  comes standard with USB and RS-232 outputs. The  TTC’s 

software  enables  the  uploading  of  data  and  the  additional  statistical 
analysis with its auto-calculation of the selected values. 

These excellent features make the TTC Torque Tool Testers a valuable 

and  versatile  addition  to  the  production  and  quality  control 
departments. 

 

SPECIFICATIONS

 

Measuring Range: 

0.5% - 100% capacity 

Accuracy:

 ± 0.3% of reading 

Units of Measure:

 N-cm, N-m, in-lb, ft-lb, kg-cm (depending on range) 

Measure Modes: 

Track, Peak, First Peak, Auto Peak, Auto First  

Peak, Double Peak & Preset 

Tool Socket Size: 

TTC-2/5/10: 1/4” & 1/2” (6.3 & 12.5 mm);   

TTC-20/50/100/200: 3/8” & 1/2” (10 & 12.5 mm); TTC-500/800: 3/4”  
(19 mm) 

Overload Protection: 

120% of Full Scale 

Sampling Rate: 

2000 Hz 

Peak Capture Rate: 

0.05 s 

Display: 

160* 128

 

Dot matrix backlit LCD 

Display Update Rate:

 10 times/sec 

Resolution: 

See Chart 

Memory: 

1000 data 

Set Point: 

Programmable High and Low Limits 

Battery Indication: 

Battery icon flashes when low 

Charger/Adapter: 

Universal USB charger, input 100 - 240 V ac  

50/60 Hz 

Operating Temperature: 

14 to 104ºF (-10 to 40ºC) 

Humidity Limit: 

20 - 80% RH 

Power: 

3.6 V dc 1600 mAH Ni-MH 

Battery Life: 

Approx.

 

16 Hours continuous on full charge 

Output: 

USB, 

serial port RS-232, High and low limit NPN 

Dimensions: 

Display

 

TTC-I: 7.75 x 7 x 3.3” (197 x 180 x 83 mm); 

Display TTC-E: 7.75 x 7 x 3” (197 x 180 x 75 mm);  
External Sensor (50, 100 N-m): 4.3 x 3.3”(110 x 83 mm); 
External Sensor (200, 500 & 800 N-m): 4 x 3.8” (100 x 98 mm) 

Product 

Weight: 

TTC-I: 3.3 lb (1.5 kg); TTC-E Display: 2.6 lb (1.2 kg); TTC-E-

200/500/800 External Sensor: 4.4 lb (2 kg) 

Package Weight: 

TTC-I: 6.5 

lb (3 kg); TTC-E-200/500/800: 10.2 lb (4.6 kg) 

Warranty: 

1 year 

Certification: 

CE 

Summary of Contents for TTC Series

Page 1: ...separate peak readings from programmed decreases Preset operation with programmable tolerance thresholds for quick pass fail tool test is available in all modes The analog bar graph on the backlit reversible LCD aids users by providing the resultant torque s current position compared to the full scale range along with the direction of the force Pass fail icons produce live test feedback allowing i...

Page 2: ... 9 Units Indicator Selected engineering unit 10 Statistics X Average R Variance 11 Data list Five Point Measurement in Peak First Peak Modes12 Key Setting Mode Printer Icon Key press will print Disc icon key will store reading 13 Double Peak Mode Percentages 14 Sensor Icons TTC E Only Sensor is Connected Sensor not Connected Track Real Time live measuring mode Peak Reading will not change until a ...

Page 3: ... value 4 MENU STRUCTURE Menu Measurement Unit Group Test Mode Capacity TTC E Only Preset Memory Browse Print All Print Select Upload Delete Select Delete All System Display Mode Auto Power Off Backlight Key Tone Language Date Time Diagram Scale Key Setting Display Direction Default Information Calibration Torque Sensitivity Weight Force 5 ADVANCED MENU OPTIONS 5 1 Measurement The Measurement menu ...

Page 4: ...e peak value after programmed time has elapsed Double Peak Mode will display a dual drop ratio settings menu This will enable two separate peak values to be recorded 5 5 Capacity TTC E Only The TTC E with external sensor when set to Auto the display will automatically detect the proper range of the sensor If any uncertainty or in special circumstance you may select the sensor range in the list 5 6...

Page 5: ...deleted Touch MODE UP to adjust the value Press SAVE PRINT to shift to the next position Touch ZERO EXIT to cancel touch MENU ENTER to confirm 6 6 Delete All In this menu a prompt will appear All data will be deleted by selecting YES and canceled by selecting NO or pressing ZERO EXIT 7 SYSTEM Under the System menu several parameters may be set 7 1 Display Mode Two display modes may be selected Dig...

Page 6: ...the current displayed value Press MODE UP or DOWN to select the proper setting Press LOG to cancel touch MENU ENTER to confirm and exit 7 9 Display Direction Select the mode of the LCD display Automatic Obverse or Reverse Touch MODE UP or DOWN keys to shift to the next position Press ZERO EXIT to cancel Push MENU ENTER to confirm and exit 7 10 Default Setting If you make a selection that you feel ...

Page 7: ...andard torque this mode calculates the value properly to calibrate the instrument The torque generated by weights on a lever L is associated with the local gravity acceleration g that the user inputs TTC I TTC E Input in the standard lever length L gravity g and weight values by pressing MODE UP to adjust the value touch SAVE PRINT to shift to the next position Press MENU ENTER to view the next av...

Page 8: ...g the measured values Connect the gauge and the computer with the USB cable then open the computer software Upload the values Please refer to the software manual for additional information 10 2 Port Pin Assignments PIN Definition 1 RS232 Transmit 2 RS232 Receive 3 RS232 Ground 4 Comparison Output B 5 Reserved 6 Comparison Output C 7 Comparison Output A 8 Reserved Figure 10 2 10 3 RS232 The RS232 s...

Page 9: ...9 11 1 Dimensions TTC I TTC E 50 100 N m 200 500 800 N m 11 2 Parts List TTC I TTC E ...

Page 10: ... 001 1 0 1000 0 1 0 10 100 0 01 0 09 88 5 0 01 0 007 7 4 0 001 TTC I 20 0 020 20 0 002 2 0 2000 0 2 0 20 200 0 02 0 18 177 0 02 0 014 14 8 0 002 TTC I 50 0 050 50 0 005 5 0 5000 0 5 0 50 500 0 05 0 45 443 0 05 0 035 36 8 0 005 TTC I 100 0 10 100 0 01 10 10000 1 1 0 1000 0 1 0 9 885 0 1 0 07 74 0 01 TTC E 200 0 20 200 0 02 2 0 2000 0 2 1 8 1770 0 2 0 14 148 0 02 TTC E 500 0 50 500 0 05 5 0 5000 0 5...

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