CHESTER U.K. B-Super 3-in-1, Instruction Manual

Page 1: ...Model B Super 3 in 1 Instruction Manual Chester UK Ltd Clwyd Close Hawarden Industrial Pk Hawarden Nr Chester Flintshire CH5 3PZ Tel 01244 531631 Email sales chesteruk net www chesteruk net...

Page 2: ...ne 7 Understand the machine fully before operation and always read the manual 8 Get to know the machines limitations and applications 9 Ensure that the machine is securely bolted to the bench and that...

Page 3: ...g up work in the machine 5 Great care should be taken when using coolant fluid with machine tools 6 Ensure the machine is correctly connected and a fuse of the proper rating is used CHILDREN 1 Keep ch...

Page 4: ...ee the warning below Used in conjunction with lifting straps and following safe lifting procedures as detailed by the manufactures of these lifting devices the lathe mill can be safely lifted off of t...

Page 5: ...the manual MACHINE TERMS 1 Half nuts lever 10 Micro feed handle 2 Power switch 11 Drilling milling clamp lever 3 Screw clutch lever 12 Tool post lock lever 4 Speed change lever 13 Machine vice handle...

Page 6: ...so it aligns with the key on the cross feed Lead Screw 3 Secure the handwheel with the acorn nut and washer 4 Secure the handle for the handwheel with a screw driver as in Figure 5 HAND CRANK The han...

Page 7: ...rovided Please refer to Figure 7 Rotating the key clockwise closes the jaws To use this mounting plate 1 Fasten the plate to the 4 jaw chuck using the screws provided with the chuck 2 Fasten the plat...

Page 8: ...ide and 10 long 2 Locate the 3 socket head cap screws on the back of the back plate and remove 2 of them Please see Figure 8 3 Remove the last screw whilst making sure to support the chuck with one ha...

Page 9: ...ew into one of the holes in the back plate Lift the chuck up to the spindle and align the threaded hole in the back of the chuck with the screw 3 While supporting the weight of the chuck turn the scre...

Page 10: ...ly cleaned before assembly Morse tapers will not interlock when dirt or oil are present on the mounting surfaces Insert the end of the centre into the tailstock bore until it seats The force of the ce...

Page 11: ...post can be positioned at any rotational location and properly secured with the lock lever If using tool bits that require shimming be sure to use steel shims as opposed to aluminium or brass shims S...

Page 12: ...2 Return the spindle to the highest position 3 Remove the small plastic cap on top of the belt guard 4 Grasp the drill chuck with one hand and unscrew the draw bar 3 turns with the other 5 Secure the...

Page 13: ...g capability of the taper and should be dressed smooth with a fine file To mount the drill chuck into the tailstock of the lathe slide the arbor into the tailstock barrel about one half of the way Wit...

Page 14: ...ount the drill chuck into the milling spindle and secure an indicator into it or place a dial indicator mounted to a magnetic base on the bed as in Figure 15 4 Position the cross slide and apron so th...

Page 15: ...eave of the spindle pulley Place a belt from the first sheave on the motor pulley to the first sheave of the middle pulley To change belt position 1 Unplug the machine 2 Loosen the tensioning nut loca...

Page 16: ...n the machine If the lever will not engage rotate the chuck by hand while keeping light pressure on the selector As the chuck rotates it aligns the gear teeth inside the selector box and the selector...

Page 17: ...for manual control of the tool bit during machining operations One full turn on the cross slide or longitudinal hand cranks will produce 0 100 one tenth of an inch of motion The cross slide and apron...

Page 18: ...ture Figure 23 Hand crank for the apron Graduated Dials Each dial can be rotated without turning the hand crank This is helpful because the dial can be set to zero after the tool bit touches the part...

Page 19: ...he end of the lathe spindle must be adjusted to the in position See Figure 27 To ease engagement of this hub slowly rotate the drill spindle by hand while applying pressure to the hub The chart also s...

Page 20: ...the lever down The lever can be clearly seen on the bottom right hand corner of Figure 29 FINE FEED DOWN FEED The up and down motion of the drill press spindle is controlled just like any other drill...

Page 21: ...ht drag is detected while the hand crank is turned The large setscrew in the middle of the slide can be tightened to lock the slide in place Notice When adjusting gibs keep in mind that the goal of gi...

Page 22: ...e 32 This bolt locks the apron in place HEAD STOCK The Head Stock can be adjusted up or down to suit height requirements for different workpieces Figure 33 shows the locking setscrew and lifting mecha...

Page 23: ...shoulder to make a shank Flip the piece over in the chuck and turn a 60 point See Figure 34 As long as it remains in the chuck the point of your centre will be accurate to your spindle axis Keep in m...

Page 24: ...t the tailstock end the tailstock needs to be moved away from the operator by at least the amount of the taper See Figure 37 Figure 37 Adjusting for tailstock end taper 7 Loosen the 4 tailstock mounti...

Page 25: ...ator light shines when the power is turned on using the system reset switch 2 Motor off button turns motor off 3 Motor on button turns motor on 4 Reversing switch selects direction of rotation for spi...

Page 26: ...by rotating the chuck by hand 3 Rotate the System Reset Button and allow it to pop out Push the start button on the control panel while keeping a finger poised over the stop button The machine should...

Page 27: ...d for II 10 Approximate feed rates in inches or millimetres FEED RATES Gearing for feed rates are detailed in Figure 40 In the example below we will be selecting gears for a feed rate of 0 002 per rev...

Page 28: ...gears in lower position 3 Loosen the cap screw at the bottom of the gear support arm and allow the arm to rotate downward as in Figure 41 4 Remove the cap screw in the middle of the combination gear...

Page 29: ...gure 44 and tighten the cap screw Figure 43 Flats on bushing align slot 8 Rotate the support arm until gears B and A are in mesh Tighten the cap screw at the bottom of the gear support arm Figure 45 s...

Page 30: ...The gear used in position B and C will always be the 125 127 combination gear The 125 tooth gear will need to be oriented so it is in mesh with the gear in the A position The Model B is capable of cu...

Page 31: ...Figure 48 125 127 tooth combination gear Figure 49 30 tooth gear installed at D Figure 50 30 tooth gear installed at D Chester UK Model B 30...

Page 32: ...2 The numbers to the right of A represent the number of teeth on gears used in position A 3 Field of possible thread pitches 4 This gear will always have 120 teeth and will be intermediate to gears A...

Page 33: ...s supplied with ball fittings on its top surface and should be oiled at the same time as the apron See Figure 53 Figure 54 Oil external gears and bushing Figure 55 Gearbox lubrication points External...

Page 34: ...the cap screw indicated in Figure 57 and place a can under the drain hole to collect the waste oil Figure 56 Remove cap screw to drain oil Tailstock The tailstock is fitted with 2 oiling ports The tai...

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ...0 S HQ400 3 01 006 Longitudinal lead screw 1 124 200 S HQ400 3 06 007 Half nut base 1 125 200 S HQ400 3 06 001 Lead screw sleeve 1 126 200 S GB T308 1977 Steel ball deg 6 5 4 127 200 S GB T879 1986 Sp...

Page 42: ...HQ400 3 01 011 Washer 2 166 200 S GB T70 1985 Screw M6 x 35 2 167 200 S GB T117 1986 Pin 8 x 40 2 168 200 S GB T70 1985 Screw M10 x 25 4 169 200 S HQ400 11 001 2 Fixing block 1 170 200 S HQ400 11 029...

Page 43: ...00 3 02 008 Sleeve 1 223 200 S HQ400 3 02 005 Paper Washer 1 224 200 S HG4 692 67 Oil Seal PD14 x 30 x 10 1 225 200 S HQ400 3 02 002 Oil Seal Board 1 226 200 S GB T65 85 Screw M5 x 20 3 227 200 S HQ40...

Page 44: ...308 89 Steel Ball 5 3 271 200 S GB T2089 86 Compression Spring 5 x 0 5 x 20 3 272 200 S HQ400 3 02 025 Cone Pulley 1 273 200 S GB T1171 74 V Belt O 630 1 274 200 S HQ400 12 008 T Key 1 275 200 S HQ400...

Page 45: ...008 3 Warning Attribute 1 315 200 S GB T818 85 Screw M4 x 10 1 316 200 S CZ1237G 08 009 Cable Clamp 1 317 200 S GB T818 85 Screw M4 x 6 4 318 200 S HQ400 3A 03 030 Cover Left 1 319 200 S HQ400 3A 03 0...

Page 46: ...Cross lead screw 1 423 200 S JB T7940 4 1995 Oiler 6 2 424 200 S GB T71 1985 Screw M6 x 8 1 425 200 S HQ400 11 003 Longitudinal slide 1 426 200 S GB T75 1985 Screw M8 x 15 2 427 200 S GB T77 1985 Scr...

Page 47: ...S HQ400 14T02 009 Bolt M10 x 100 1 457 200 S HQ400 14T02 008 Tool post base 1 458 200 S GB T1358 1993 Spring 5 x 0 6 x 30 1 459 200 S HQ400 14 007 Set pin 1 460 200 S HQ400 14 003 Tool post 461 200 S...

Page 48: ...513 200 S GB T1096 79 Key C4 x 18 1 514 200 S HQ400 13 006 Feed screw 1 515 200 S HQ400 13 001 Tail stock body 1 516 200 S GB T819 85 Screw M5 x 14 2 517 200 S HQ400 13 004 Key 2 518 200 S GB T73 85...

Page 49: ...ing pin 1 623 200 S HQ400 1 24 005 Locking bolt seal 1 624 200 S GB T77 1985 Screw M16 x 20 1 625 200 S HQ500 05 007 Spring box 626 200 S GB T71 1985 Screw M5 x 25 1 627 200 S HQ500 05 006 Spring 1 62...

Page 50: ...00 21 001 Tightened board 1 670 200 S HQ400 21 006 Tightened shaft 1 671 200 S HQ400 21 002 Belt tightener 1 672 200 S GB T609 1977 Roller 2 5 X 24 15 673 200 S HQ400 21 004 Collar 1 674 200 S GB T894...

Page 51: ......