T R A N SM ISSIO N A N D CLUTCH 7-9
1.
Expansion Plug
25.
T ransm ission Cover
2.
S h ift Detent Ball
26.
T ransm ission Cover
3.
S h ift Detent Ball
Gasket
Spring
27.
T ransm ission Rear
4.
Shift Lock Pin
Bearing Retainer
5.
Fork and Head
Gasket
Retaining Pin
28.
T ransm ission Rear
6.
First Speed S hifter
Bearing Retainer
Shaft
29.
Brake Drum To
7.
Second and Third
Flange Bolts
Speed S hifter Head
30.
Oil Seal
8.
Second and Third
31.
Brake Band
Speed S hifter Shaft
32.
Brake Drum
9.
Fourth and Fifth
33.
U niversal J o in t
Speed S h ifte r Shaft
Flange
10.
Reverse S h ifte r S haft
34.
Flange N ut and
11.
Reverse S hifter Head
W asher
12.
S hifter Head Plunger
35.
Clutch Gear Bearing
Spring
Retainer and Seal
13.
S hifter Head Plunger
36.
Clutch Gear Bearing
14.
First Speed S hifter
Retainer Gasket
Head
37.
Clutch Gear Bearing
15.
S h ifte r Head Plunger
Retainer Snap Ring
Retainer
38.
C lutch Gear Bearing
16.
First Speed S hifter
Snap Ring
Fork
39.
C lutch Gear Bearing
17.
Second and T hird
40.
C lutch Gear
Speed S h ifte r Fork
41.
Transm ission
18.
Fourth and Fifth
M a in sh a ft Pilot Roller
Speed S h ifte r Fork
Bearings
19.
Reverse S hifter Fork
42.
Roller Bearing
20.
Transm ission Control
W asher
Lever
43.
Roller Bearing
21.
Transm ission Control
W asher Retainer Ring
Lever Knob
44.
Transm ission Case
22.
Transm ission Lever
45.
Drain Plug
Cap 23.
46.
Clutch Hub Gear
Transm ission Lever
Retainer Ring
Cup
47.
Clutch Hub Gear
24.
Transm ission Lever
48.
Fourth and Fifth
Spring
Speed O uter
Synchronizer Ring
49.
Four and Fifth Speed
68.
C o un te rshaft Front
Inner Synchronizer
Bearing Inner
Ring
Retainer Screws
50.
Fourth and Fifth
69.
C ountershaft Front
Speed Synchronizer
Bearing Inner
S lid in g Clutch
Retainer
51.
Fourth Speed Gear
70.
C oun te rshaft Front
52.
T hird Speed Gear
Bearing Snap Ring
Retainer Ring
71.
C oun te rshaft Front
53.
T hird Speed Gear
Bearing
54.
Second and Third
72.
C o un te rshaft Spacer
Speed Outer
W asher
Synchronizer Ring
73.
Transm ission Power
55.
Second and Third
Take-O ff Cover
Speed Inner
Gasket
Synchronizer Ring
74.
Transm ission Power
56.
Second and Third
Take-O ff Cover
Speed Synchronizer
75.
C o un te rshaft Driven
S lid in g Clutch
Gear
57.
Transm ission
76.
C o un te rshaft Third
M ainsha ft
and Fourth Gear
58.
Lock Pin
Cluster
59.
Lock Pin Spring
77.
C o un te rshaft Gear
60.
Second Speed Gear
Key
61.
Second Speed Gear
78.
C ountershaft
T hrust W asher
79.
C o un te rshaft Rear
62.
F irst and Reverse
Bearing Retainer
Gear
Gasket
63.
Transm ission
80.
C oun te rshaft Rear
M ainsha ft Bearing
Bearing
64.
Transm ission
81.
C ountershaft Rear
M ainsha ft Bearing
Bearing Retainer
Snap Ring
82.
Reverse Idle r Gear
65.
S peedom eter Drive
83.
Reverse Idle r Gear
Gear
Shaft
66.
C o un te rshaft Front
84.
Reverse Idler Gear
Bearing O uter
Shaft Retainer
Retainer
85.
Reverse Idle r Gear
67.
C o un te rshaft Front
S haft Retainer Bolt
Bearing O uter
Retainer Gasket
A s se m b ly
1.
Lubricate mainshaft and install second speed gear on
mainshaft.
2.
Install spring and lock pin in recess of mainshaft and
depress pin with a small punch. Install splined thrust
washer on mainshaft and turn washer so the splines of
the washer bear against the splines of the mainshaft and
so that the lock pin locks the washer in place. On 542
models, a snap ring is used in place of the lock pin and
spring.
3.
Install 2nd and 3rd synchronizer ring and clutch assem
bly (4 pieces) on mainshaft.
NOTE: 2nd and 3rd sliding clutch must be posi
tioned on mainshaft w ith the longer hub of the
clutch rings internal gear toward the front end of
the mainshaft.
Fig. 5NP--Shifter S haft Installation
CHEVROLET OVERHAUL M A N U A L SUPPLEMENT
Summary of Contents for 40 60 Series
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