Chicago Dryer AIR CHICAGO EXPRESS, Instruction Manual

Page 1: ...AIR CHICAGO EXPRESS Towel Folder INSTRUCTION MANUAL...

Page 2: ...Chicago Dryer Company Instruction Manual 3019 120 CHICAGO DRYER COMPANY 2200 N Pulaski Road Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Page 3: ...n Chapter 2 Installation Chapter 3 Operating Guidelines Chapter 4 Preventive Maintenance Chapter 5 Operating Principles Chapter 6 Troubleshooting Chapter 7 Repair CHI TOUCH BULLETIN PARTS LIST SCHEMAT...

Page 4: ...Table of Contents Air Chicago Express ii CHAPTER 1 INTRODUCTION 1 1 Warranty 1 2 1 2 Scope of Manual 1 2 1 3 Safety 1 3 Safe Work Habits 1 3 Safety Features 1 4 1 4 Optional Equipment 1 6 TOC INDEX...

Page 5: ...Compressed Air Supply Connection 2 5 Electrical Connection 2 6 Final Protective Wrapper Removal 2 8 2 3 Pre Operational Checkout 2 8 Security of Hardware 2 9 Compressed Air Supply Checkout 2 9 Ribbon...

Page 6: ...Barriers Safety Guards 3 2 Safety Interlock Switches 3 3 Safety Labels 3 3 3 2 Operating Controls 3 4 3 3 Daily Operating Procedures 3 7 Start Up 3 7 Handling Jams and Misfeeds Safely 3 9 Fold Operati...

Page 7: ...ension 4 5 Check and Grease Stacker Door Bearings 4 6 Inspect Air Filter Auto Drain 4 7 Check Air Pressure Settings 4 7 Check Ribbon Condition and Tension 4 9 4 3 Monthly PM 200 Hours 4 9 Check Setscr...

Page 8: ...Switch 5 10 Air Reservoirs 5 10 Air Valves Air Valve Solenoids 5 11 Air Cylinders 5 11 Air Bars 5 11 5 3 Mechanical System 5 12 Main Drive System 5 12 Second Crossfold Drive System 5 13 Stacker Drive...

Page 9: ...ubleshooting Symptoms 6 2 6 1 LED Diagnostics 6 4 6 2 Electrical 6 6 6 3 Mechanical 6 10 6 4 Primary Folding 6 12 6 5 First Crossfold 6 14 6 6 Second Crossfold 6 15 6 7 Stacker 6 16 6 8 Exit Conveyor...

Page 10: ...dler Roll Tracking Tape Replacement 7 13 Riveted Tracking Tape Replacement 7 14 7 4 Chains and Belts 7 16 Main Drive Chain Tension Adjustment 7 17 Second Crossfold Ribbon Drive Chain Tension Adjustmen...

Page 11: ...View PL 4 Rolls Ribbons PL 6 Input Mechanism Detail PL 8 Primary Fold Detail PL 10 Rear Detail PL 12 Stacker Door Assy PL 14 Left Endframe Components Drive Detail L H PL 16 Left Side Bearings PL 17 L...

Page 12: ...3039 034 Air Chicago Express PL 2 Front View 1 2 3 4 5 6 9 8 11 12 15 16 17 7 13 14 10 18 18 19 20 21 22 23 24 20 20 21 20 21 21 25 23 24 27 26 29 28 24 30 31 35 35 35 32 34 33 19 TOC INDEX PL TOC...

Page 13: ...P 30 MM W 1 N C CONTACT BLOCK 16 1414 486 1 SWITCH STAIN TEAR REJECT 17 1402 675 1 SWITCH ADVANCE CONVEYOR 18 1402 579 1 SWITCH JOG REVERSE 19 0210 100 2 AIR PERMEABLE BARRIER 41 x 37 1 2 20 S07 150 4...

Page 14: ...3039 034 Air Chicago Express PL 4 Rear View 1 2 3 4 5 6 9 8 11 12 15 16 17 7 13 14 10 18 18 3 4 1 3 4 9 8 6 14 14 13 13 13 15 TOC INDEX PL TOC...

Page 15: ...403 302 1 HINGED REAR ACCESS COVER ASSEMBLY 8 3006 175 2 AIR CHICAGO EXPRESS BEAUTY PLATE 9 0210 100 2 AIR PERMEABLE BARRIER 41 x 37 1 2 10 0609 119 1 RH CONTROL PANEL MOUNT 11 1409 071 1 TOUCH SCREEN...

Page 16: ...3039 034 Air Chicago Express PL 6 Rolls Ribbons 1 2 3 4 5 6 9 8 11 12 15 16 17 7 13 14 10 18 18 19 20 21 22 23 24 25 TOC INDEX PL TOC...

Page 17: ...11 3204 043 1 IDLER ROLL 2 1 4 x22 x11 GA W 4 RINGS 12 1003 433 1 SNOWFLAKE RIBBON 3 x 17 W PIN 13 3209 601 1 DRIVE ROLL 3 x 22 x 11 GA W 4 RINGS 14 3204 044 1 IDLER ROLL 2 1 4 x22 x11 GA W 2 RINGS 15...

Page 18: ...3039 034 Air Chicago Express PL 8 Input Mechanism Detail SPECIFY LEFT OR RIGHT 1 2 3 4 5 6 9 8 11 12 15 16 17 7 13 14 10 18 18 19 20 21 22 20 16 4 3 6 TOC INDEX PL TOC...

Page 19: ...138 1 SENSOR BRKT BUSHING 1 x 2 1 4 x 2 3 4 10 0607 472 1 RH SKI MOUNT ASSEMBLY 11 0405 125 1 BEARING ROD END 7 16 FEMALE 12 0208 270 1 AIR CYLINDER 1 1 2 BORE 3 STROKE 13 0208 412 1 BRKT PIVOT AIR C...

Page 20: ...039 034 Air Chicago Express PL 10 Primary Fold Detail 1 2 3 4 5 11 12 15 16 17 13 14 10 18 18 19 20 21 22 23 24 25 22 26 21 21 7 7 7 19 7 7 7 10 13 14 8 6 9 8 7 7 7 7 9 9 9 7 10 11 10 TOC INDEX PL TOC...

Page 21: ...YPE A TO MALE M12 5M 12 5010 250 1 1 2 HEX C S PLUG 13 5001 100 2 NIPPLE 3 8 x CLOSE 14 5003 020 2 HEX BUSHING 1 2 x 3 8 15 0207 036 1 AIR RESERVOIR PRIMARY LOW 16 5003 025 1 HEX BUSHING 1 2 x 1 4 17...

Page 22: ...3039 034 Air Chicago Express PL 12 Rear Detail 1 2 3 4 5 6 9 8 11 12 15 16 17 7 8 13 14 10 9 10 6 1 18 10 10 10 TOC INDEX PL TOC...

Page 23: ...WAY 7 0609 056 1 REAR SENSOR MOUNT 8 7 8 x34 7 8 x14 GA 8 3004 315 2 BILINGUAL METAL PLATE KEEP HANDS OUT 9 3004 314 2 ARROW LABEL 10 1607 405 5 100 mm FIXED FOCUS D O DBSP 11 0609 233 1 SEN SOR ANGLE...

Page 24: ...3039 034 Air Chicago Express PL 14 Stacker Door Assy 1 2 3 4 5 6 9 8 11 12 15 16 17 18 19 20 21 22 23 24 21 19 21 7 7 13 14 10 3 4 4 6 8 17 18 20 19 20 20 19 SEE STACKER DOORASSEMBLY TOC INDEX PL TOC...

Page 25: ...285 1 ELBOW SWIVEL 1 4 NPT x 1 4 OD 11 0205 050 1 STRAIGHT CONNECTOR 1 4 NPT x 1 4 OD 12 0203 055 1 REGULATOR 1 4 13 0205 890 2 Y CONNECTOR TRIPLE TUBE TO TUBE 1 4 OD 14 0202 450 1 VALVE IN LINE SPRIN...

Page 26: ...HD CUP PT SCRE 5 1201 203 1 SPROCKET 40B 13T 1 BORE KWAY 2 STSCR 6 0205 355 1 ELBOW SWIVEL 3 8 NPT x 1 2 OD 7 B06 328 1 5 8 11x3 1 2 FULL THRD HX HD M S MILLED 8 1206 325 1 BEARING SPROCKET 40 18T 5...

Page 27: ...GER TENSION BEARING 1 BORE W BUSH N 3 3603 135 1 SPRING 3 8 x 2 1 4 4 1819 160 1 BUMPER RUBBER 5 0402 027 1 HANGER BEARING W HOLE FOR SPRING 6 0402 763 3 BEARING HANGER 1 BORE PERM LUBE 7 0402 010 1 H...

Page 28: ...3039 034 Air Chicago Express PL 18 This Page Intentionally Left Blank TOC INDEX PL TOC...

Page 29: ...039 034 PL 19 L H Misc Parts ID Part Number Qty Description 1 1422 725 2 CONNECTOR M20 2 1413 509 2 SWITCH WITH ACTUATOR 3 1413 504 2 ACTUATOR FOR 3SE3243 SWITCH 4 1607 690 1 8 PORT 5 METER 1 2 3 4 1...

Page 30: ...3039 034 Air Chicago Express PL 20 Drive Detail R H 1 2 3 4 5 6 9 8 11 12 15 16 17 7 13 14 10 18 18 19 20 21 22 16 17 18 18 19 20 21 22 TOC INDEX PL TOC...

Page 31: ...CRW 9 1213 108 1 GEAR MOTOR MOUNT 9 x 12 x 7 GA 10 2809 555 02 1 GEARMOTOR ASSY 1HP 1725 RPM 11 1205 842 1 V BELT SHEAVE 4 1 2 OD 1 BORE 12 1203 064 1 POWER TWIST BELT 4 L 29 LINKS LONG 13 1205 740 1...

Page 32: ...GER TENSION BEARING 1 BORE W BUSH N 3 3603 135 1 SPRING 3 8 x 2 1 4 4 1819 160 1 BUMPER RUBBER 5 0402 027 1 HANGER BEARING W HOLE FOR SPRING 6 0402 763 3 BEARING HANGER 1 BORE PERM LUBE 7 0402 010 1 H...

Page 33: ...art Number Qty Description 1 1422 725 2 CONNECTOR M20 2 1413 509 2 SWITCH WITH ACTUATOR 3 1413 504 2 ACTUATOR FOR 3SE3243 SWITCH 4 1607 690 2 8 PORT 5 METER 5 1406 783 1 CPU 24VDC 6 0202 075 1 VALVE A...

Page 34: ...3039 034 Air Chicago Express PL 24 Incoming Air Regulator Assy SEE INCOMING AIR REGULATOR ASSEMBLY 1 2 3 4 5 6 7 3 TOC INDEX PL TOC...

Page 35: ...ption 1 0205 810 1 FITTING 1 2 MP x 1 2 90 DEG BARB 2 0203 255 1 FILTER REGULATOR 1 2 NPT 3 0203 256 2 BRACKET MOUNTING 4 0202 250 1 VALVE SOFT START 1 2 NPT 5 0203 260 1 PRESSURE SWITCH W PIPING ADAP...

Page 36: ...3039 034 Air Chicago Express PL 26 Speedaire Air Tank Assy SEE AIR TANK ASSEMBLY 1 4 6 5 2 3 2 TOC INDEX PL TOC...

Page 37: ...t Number Qty Description 1 0207 039 1 AIR TANK MOUNT 10 1 8 x 34 1 2 x 12 GA 2 0205 800 2 FITTING STRAIGHT 1 2 NPT x 1 2 BARB 3 0207 250 1 AIR TANK 5 GAL 4 5001 149 1 NIPPLE 1 2 x CLOSE 5 5003 020 1 H...

Page 38: ...039 034 Air Chicago Express PL 28 Primary Fold Regulator Assy SEE PRIMARY FOLD REGULATOR ASSEMBLY 1 2 3 4 5 6 9 8 11 12 15 7 13 14 10 3 4 5 1 8 9 8 8 2 2 3 10 SPECIFY UPPER OR LOWER 13 TOC INDEX PL TO...

Page 39: ...1 153 2 NIPPLE 1 2 x 2 1 2 6 0202 165 1 PLUG FOR AIR VALVE COIL 7 0202 080 1 VALVE SOL 24VDC SCH 25 8 5001 149 4 NIPPLE 1 2 x CLOSE 9 0203 135 2 GAUGE 160 PSI 1 8 NPT 1 3 4 DIA 10 0203 195 01 2 REGULA...

Page 40: ...3039 034 Air Chicago Express PL 30 Second Cross Air Valve Assy SEE SECOND CROSSFOLD REGULATOR ASSEMBLY 1 2 3 4 5 6 9 8 11 12 15 16 7 13 14 10 3 4 7 16 5 TOC INDEX PL TOC...

Page 41: ...PPLE 1 2 x CLOSE 6 5008 100 1 CROSS MALL 1 2 7 0205 800 2 FITTING STRAIGHT 1 2 NPT x 1 2 BARB 8 0205 150 1 STRAIGHT CONNECTOR 1 4 NPT x 3 8 OD 9 5006 010 1 TEE MALL 1 4 x 1 4 x 1 4 10 5003 005 1 HEX B...

Page 42: ...3039 034 Air Chicago Express PL 32 Stacker Conveyor Assy 1 2 4 5 6 8 11 12 15 16 17 20 21 22 7 7 13 14 10 3 17 18 19 20 2 15 14 12 5 11 6 9 TOC INDEX PL TOC...

Page 43: ...BBON 4 x 98 W PIN 9 3407 047 1 STACKER LEG LEFT HAND 10 3203 422 1 ROLL CONVEYOR 1 9 DIA W 3 RING 11 3407 419 2 CONVEYOR SUPPORT TIE DOWN 12 3407 398 2 CONVEYOR LEG EXTENSION 13 3407 418 1 STIFFER LEG...

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Page 46: ...375 Conveyor Drive 1 HP kW 1 6 0 125 Electrical Frequency All Models 50 60 Hz Total Amps 6 0 5 5 3 0 2 7 2 2 Three Phase Voltage 208 230 380 460 575 Compressed Air Maximum Air use CFM l min 8 238 Oper...

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Page 48: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

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Page 50: ...count C 6 Using CHI Touch Screen C 4 Viewing Machine Status Information C 7 Viewing Program Production Data C 6 Programming C 8 Copying Program Settings C 9 Setting Program Parameters C 8 Testing C 13...

Page 51: ...ension Adjustment First 7 6 Second 7 8 Transfer 7 7 Tracking Tape Replacement Drive and Idler Roll 7 14 D Daily Operating Procedures 3 7 Fold Operation 3 9 Handling Jams and Misfeeds Safely 3 9 Interc...

Page 52: ...al Protective Wrapper Removal 2 8 Inspection 2 3 Uncrating and Positioning 2 4 Interconnected Stop Circuit Option Operation Notes 3 12 J Jams and Misfeeds Handling Safely 3 9 Jam Detection CHI Touch C...

Page 53: ...ion Checkout 2 14 Ribbon Rotation Checkout 2 11 Safety Device Checkout 2 12 Security of Hardware 2 9 Preventive Maintenance Annual PM 2000 Hours 4 15 Daily PM 8 Hours 4 2 Monthly PM 200 Hours 4 9 Semi...

Page 54: ...fold Phase 5 17 Exit Phase 5 17 Primary Fold Phase 5 16 Stacking Phase 5 17 Stand by Phase 5 15 Start up Phase 5 16 Setscrews Check 4 10 Setting the Access Level CHI Touch C 5 Setting the Data Display...

Page 55: ...HI Touch C 7 Viewing Program Production Data CHI Touch C 6 W Warranty 1 2 Watch and Listen for Anything Abnormal 4 2 Weekly PM 50 Hours 4 4 Check Air Pressure Settings 4 7 Ribbon Condition and Tension...