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Page 4

SKU 44914

REV 04/02

REV 02/04

17.

Do not force the tool.  Use the correct tool for your application.  The correct tool will
do the job better and safer at the rate for which it is designed.

18.

Do not use the power tool if the Power Switch does not turn it on or off.  Any tool
that cannot be controlled with the Power Switch is dangerous and must be replaced.

19.

Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool.  
Such preventive safety
measures reduce the risk of starting the tool accidentally.

20.

Store idle tools out of reach of children and other untrained persons.  Tools are
dangerous in the hands of untrained users.

21.

Maintain tools with care.  Keep cutting tools sharp and clean.  Properly maintained
tools with a sharp cutting edge are less likely to bind and are easier to control.  Do not
use a damaged tool.  Tag damaged tools “Do not use” until repaired.

22.

Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation.  If damaged, have the tool
serviced before using.
  Many accidents are caused by poorly maintained tools.

23.

Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.

SERVICE

24.

Tool service must be performed only by qualified repair personnel.  Service or
maintenance performed by unqualified personnel could result in a risk of injury.

25.

When servicing a tool, use only identical replacement parts.  Follow instructions
in the 

“Maintenance” section of this manual.  Use of unauthorized parts or failure to

follow maintenance instructions may create a risk of electric shock or injury.

SPECIFIC SAFETY RULES FOR ROUTERS

1.

Hold tool by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring or its own cord.  
Contact with “live” wire
will make exposed metal parts of the tool “live” and shock the operator.

2.

WARNING: Under no circumstance is the Router base ever to be removed from
the Router in order to use bits that are too large to use with the base assembly
attached.
  The removal of the Router base and using the Router “Free Hand” can lead
to SERIOUS BODILY INJURY.

3.

WARNING:  This Router has sharp, fast-moving parts.

MISUSE CAN CAUSE SEVERE INJURY.

Never operate the router if the clear plastic cover is not in place.

Never touch the bit, collet or any other moving parts while the trimmer is in
operation.

Never lay the trimmer down until it has stopped rotating completely.

Warning #3 continued on page 5

Summary of Contents for 44914

Page 1: ...NT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE 44914 Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 REV 02 04 ...

Page 2: ...ounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Save This Manual...

Page 3: ...SAFETY 10 Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 11 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving...

Page 4: ...nded by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 24 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 25 When servicing a tool use only identical replacement parts Follow instructions in the Maintenanc...

Page 5: ...ng drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are A Lead from lead based paints B Crystalline silica from bricks and cement or other masonry products C Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how ...

Page 6: ...the following illustration See Figure A below left FIGURE A DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 4 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure ...

Page 7: ...the required minimum cord size See Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension...

Page 8: ...peed from the Trimmer resulting in personal injury Installing the Router Bit 1 Unplug the Trimmer Router from the electrical outlet 2 Insert the small Spanner 101 wrench over the spindle to keep it from turning 3 Using the large Spanner 102 wrench loosen the Collet Nut 31 but do not remove 4 If there is already a bit in the Collet Cone remove it 5 Push the shank end of the new bit through the open...

Page 9: ...cale shows the correct reading in this example 35 mm Tighten the thumbscrew Knob You are now ready to cut Note It is always wise to make a test cut to assure that the Trimmer is adjusted properly before beginning to cut the final workpiece Using the Straight Guide The Straight Guide is used to make cuts parallel to the edge of a workpiece or following a guide clamped onto the workpiece 1 Assemble ...

Page 10: ... center point of the circle you wish to cut 3 Set the distance from the center hole A in the Straight Guide Assy 44 to the router bit equal to the radius of the circle you wish to cut Lock the Straight Guide in place with the thumbscrew Knobs 4 Insert a pin not included through the center hole A in the Straight Guide Assy and into the pilot hole 5 With the pin located in the pilot hole plunge the ...

Page 11: ...n be made with Adjusting Set Screw 424 When the adjustments are finalized tighten Thumbscrew 430 6 Make a test cut on a piece of scrap material Make any necessary adjustments before cutting the final workpiece BestTrimming Routing Direction The Router Bit rotates clockwise You must adjust for this while cutting 1 For most materials it is best to move the Router from left to right as you face the w...

Page 12: ... Item Description 37 Base Plate 38 Chip Fence 39 Thumbscrew 40 Wave Washer 41 Flat Washer 42 Trimmer Guide Assembly 420 430 39 40 41 420 Link 421 Counter Sunk Hd Screw 423 Set Plate 424 Adjusting Set Screw 425 Screw 426 Guide Wheel 427 Guide Block 428 Flat Washer 429 Wave Washer 430 Thumbscrew 44 Straight Guide Assembly 440 445 39 40 41 440 Set Screw 441 Adjusting Plate 442 Straight Guide 443 Flat...

Page 13: ...Page 13 SKU 44914 REV 08 01 Assembly Drawing ...

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