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Item 60428 

        

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Maintenance and Servicing

  Read procedures not specifically explained in this manual must 

be performed only by a qualified technician.

TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:  Make sure that the power Switch is in the 

off-position and unplug the tool from its electrical outlet before performing any procedure in this section.
TO pREVENT SERIOUS INJURy FROM TOOL FAILURE:  Do not use damaged equipment.  

If abnormal noise or vibration occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1. 

BEFORE EAcH USE,

 inspect the general 

condition of the tool.  Check for:
•  loose hardware
•  misalignment or binding of moving parts
•  damaged cord/electrical wiring
•  cracked or broken parts 
•  any other condition that may 

affect its safe operation.

2. 

AFTER USE,

 wipe external surfaces 

of the tool with clean cloth.

3.  If performance decreases, have the 

unit serviced and Carbon Brushes 

replaced by a qualified technician.

4. 

WARNING!  If the supply cord of this 

power tool is damaged, it must be replaced 

only by a qualified service technician.

Troubleshooting

problem

possible causes

Likely Solutions

Tool will not start.

1.  Cord not connected.
2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  

(Carbon brushes or 

Switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  

Press reset button on tool.

4.  Have technician service tool.

Tool operates slowly. 1.  Forcing tool to work too fast.

2.  Extension cord too long or cord 

diameter too small. 

 

1.  Allow tool to work at its own rate.
2.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 5.

Performance 

decreases over time.

1.  Carbon brushes worn 

or damaged.

2.  Attachment dull or damaged.

1.  Have qualified technician replace brushes. 

2.  Keep cutting accessories sharp.  Replace as needed.

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Attachment dull or damaged.
3.  Blocked motor housing vents. 

 

4.  Motor being strained by long or 

small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Keep cutting accessories sharp.  Replace as needed.
3.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

4.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 5.

  Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Summary of Contents for 60428

Page 1: ......

Page 2: ...ation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power ...

Page 3: ...e off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Power Switch or energizing power tools that have the Power Switch on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a moving part of the power tool may result in personal injury 5 Do not overreach K...

Page 4: ... tool maintain a firm grip on the tool with both hands to resist starting torque 6 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 7 This product is not a toy Keep it out of reach of children 8 People with pacemakers should consult their physician s before use Electromagnetic fields in close pro...

Page 5: ...al If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Grounding TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the ...

Page 6: ...wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good ele...

Page 7: ... page 10 Functions Spindle Power Switch Blade sold separately Hex Key Figure A Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The...

Page 8: ...proximately 10 ft lb CAUTION Make sure that the accessory is held securely in place by the four fitting pins on the Spindle as the Cap Screw is tightened Washer 3 Cutter Blade Spindle 4 Cap Screw 2 Figure B Example of Installed Attachment 4 After securing the attachment should not move on the Spindle If it can move with the power off remount it making sure that the holes on the attachment line up ...

Page 9: ...k that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Tool operates slowly 1 Forcing tool to work too fast 2 Extension cord too long or cord diameter t...

Page 10: ...OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 1 Hex Key 1 2 Cap Screw M8x12 1 3 Washer 1 4 Spindle 1 5 Screw M4x14 4 6 Spring Washer 4 7 Front Cover 1 8 Bearing 6000 1 9 Locking Ring 1 10 Bushing 2 11 Block 1 12 Brass Bushing 1 13 Tapping Screw ST4x22 4 14 Front Housing 1 15 Gearbox Back Cover 1 16 Screw M4x10 2 17 Locking Ring 1 18 Bearing 18 1 19 Bearing...

Page 11: ...ety Operation Maintenance Setup Assembly Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 23 2 7 26 28 29 32 33 34 36 31 35 39 30 37 37 38 20 21 22 24 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 23 2 7 26 28 29 32 33 34 36 31 35 39 30 37 37 38 20 21 22 24 25 20 ...

Page 12: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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