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Page 15

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SKU 66615 

        

Troubleshooting

Problem

Possible Causes

Likely Solutions

Tool will not start.

Cord not connected.

1. 

No power at outlet. 

2. 

 

 

 

Internal damage or wear.  (Carbon 

3. 

brushes or switch, for example.)

Check that cord is plugged in.

1. 

Check power at outlet.  If outlet is 

2. 

unpowered, turn off tool and check circuit 

breaker.  If breaker is tripped, make sure 

circuit is right capacity for tool and circuit 

has no other loads.
Have technician service tool.

3. 

Tool operates slowly.

Excess pressure applied to workpiece. 

1. 

Power being reduced by long or small 

2. 

diameter extension cord.

Decrease pressure, allow tool to do the 

1. 

work.
Eliminate use of extension cord.  If an 

2. 

extension cord is needed, use one with 

the proper diameter for its length and load.  

See 

Extension Cords

 in 

GROUNDING

 

section.

Performance 

decreases over time.

Carbon brushes worn or damaged.

Have qualified technician replace brushes.

Excessive noise or 

rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

Forcing tool to work too fast.

1. 

Blocked motor housing vents. 

2. 

 

 

Motor being strained by long or small 

3. 

diameter extension cord.

Allow tool to work at its own rate.

1. 

Wear ANSI-approved safety goggles and 

2. 

NIOSH-approved dust mask/respirator 

while blowing dust out of motor using 

compressed air.
Eliminate use of extension cord.  If an 

3. 

extension cord is needed, use one with 

the proper diameter for its length and load.  

See 

Extension Cords

 in 

GROUNDING

 

section.

Polishing Bonnet 

does not remove all 

of the polishing liquid 

or wax.

Too much polishing liquid or wax has 

1. 

been applied.
Bonnet saturated.

2. 

Reduce the amount of polishing liquid or 

1. 

wax used.
Use a clean bonnet.

2. 

Tool not properly 

sanding.

Sandpaper is dull.

1. 

Wrong grit of sandpaper used.

2. 

Replace sandpaper.

1. 

Change sandpaper to a finer or coarser grit 

2. 

depending on the job.

 Follow all safety precautions whenever diagnosing or servicing the tool.  

disconnect power supply before service.

Summary of Contents for 66615

Page 1: ...eserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not...

Page 2: ...y NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warni...

Page 3: ...g to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any...

Page 4: ...ety Warnings Common for Sanding or Polishing Operations This power tool is intended to 1 function as a sander or polisher Read all safety warnings instructions illustrations and specifications provide...

Page 5: ...en performing an operation where the accessory may contact hidden wiring or its own cord An accessory contacting a live wire may make exposed metal parts of the power tool live and shock the operator...

Page 6: ...afety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq WARNING Handling the cord on this 25 product will...

Page 7: ...cause snagging tearing of the disc or kickback Safety Warnings Specific for Polishing Operations Do not allow any loose portion of the 1 polishing bonnet or its attachment strings to spin freely Tuck...

Page 8: ...a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not 1 require grounding They have a spe...

Page 9: ...and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect the extension cords from sharp 8 objects excessive heat...

Page 10: ...nning of this manual including all text under subheadings therein before set up or use of this product To prevent serious injury from accidental operation Turn the Power Switch 11 off and unplug the P...

Page 11: ...See Figures A and B Make sure the accessory is placed 3 evenly on the Mounting Disc and is secure before turning on the tool Work Piece and Work Area Set Up Designate a work area that is clean and 1...

Page 12: ...lt in the Foam Bonnet 53 being thrown from the Mounting Disc 51 Grip the Polisher firmly with both hands 5 Then turn the Power Switch 11 to its ON position See Figure C DISPLAY 10 POWER SWITCH 11 SPEE...

Page 13: ...ace of the object After the polishing liquid or wax has 8 been removed from the object s surface slide the Power Switch 11 to its OFF position Then unplug the Power Cord 5 See Figure C Remove the Poli...

Page 14: ...machine washed in cold water with detergent Then machine dry the Bonnets at medium heat Carbon Brush Maintenance 3 IMPORTANT Cleaning or replacing the Carbon Brushes 19 should only be done by a quali...

Page 15: ...ied technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating Forcing tool to work too fast 1 Block...

Page 16: ...oard 1 45 Bearing 1 46 Connecting Board 1 47 Washer 4 48 Screw 4 49 Key 1 50 Spindle 1 51 Mounting Disc 1 52 Polishing Bonnet 1 53 Foam Bonnet 1 54 Sanding Disc 1 PLEASE READ THE FOLLOWING CAREFULLY T...

Page 17: ...18 17 16 15 1 2 14 13 12 4 11 10 9 22 23 24 25 26 8 7 6 5 Foam Bonnet 53 not shown Sanding Disc 54 not shown See Figure A page 9 Record Product s Serial Number Here Note If product has no serial numbe...

Page 18: ...cidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of me...

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