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Page 13

For technical questions, please call 1-800-444-3353.

Item 67616 

        

troubleshooting

problem

possible Causes

likely Solutions

Tool will not start.

1.  Cord not connected.
2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  

(Carbon brushes or 

switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  If breaker 

is tripped, make sure circuit is right capacity 

for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  

Press reset button on tool.

4.  Have technician service tool.

Tool operates slowly. Extension cord too long or 

cord diameter too small.

Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 6.

Performance 

decreases over time.

1.  Accessory dull or damaged.
2.  Carbon brushes worn 

or damaged.

1.  Keep cutting accessories sharp.  Replace as needed.
2.  Have qualified technician replace brushes.

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Accessory misaligned. 

3.  Accessory dull or damaged.
4.  Blocked motor housing vents. 

5.  Motor being strained by long or 

small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Check and correct accessory alignment.
3.  Keep cutting accessories sharp.  Replace as needed.
4.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

5.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 6.

  Follow all safety precautions whenever diagnosing or servicing the tool.  Disconnect power 

supply before service.

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Summary of Contents for 67616

Page 1: ...ue to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating ...

Page 2: ...ult in minor or moderate injury Addresses practices not related to personal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your ...

Page 3: ... inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source ...

Page 4: ...s maintained Hammer Drill Safety Warnings 1 Wear ear protectors with hammer drill Exposure to noise can cause hearing loss 2 Use auxiliary handles supplied with the tool Loss of control can cause personal injury 3 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed m...

Page 5: ...re factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first ...

Page 6: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 7: ...for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION ...

Page 8: ...mm E194601 39LH Setup Before Use Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Figure A Depth Gauge Mode Switch Forward Reverse Switch Trigger L...

Page 9: ...g Clamping Band will enable the two tabs on housing to align with recesses around clamp face Pull clamp tightly against housing and turn Auxiliary Handle 4 to tighten clamp See Figure 1 2 Depending on whether left or right handed use is needed turn the Clamping Band around until the Auxiliary Handle 4 is on the correct side 3 Securely tighten the Hex Bolt 3 until Auxiliary Handle is fastened secur...

Page 10: ...or controlled depth drilling loosen Auxiliary Handle and slide Depth Gauge into gauge slot and re tighten Handle The Depth Gauge has two sets of markings on opposite faces of the gauge One is in half inch increments and the other in 10 mm increments increments are not precise values only general guides 7 NOTE Depth Gauge length may not be adequate for all drill bits used 8 Insert bit and tighten t...

Page 11: ...the ON position as the bit can easily jam in wood and motor must be stopped quickly Concrete Drilling Tips 1 Use carbide or specialty bits for concrete drilling 2 Rock and masonry are generally drilled in the hammer impact drilling mode 3 When drilling in walls start with regular drilling and once tile is pierced continue with hammer mode NOTE In deep bore holes occasionally pull the drill bit out...

Page 12: ...ccurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 After Use wipe external surfaces of the tool with clean cloth 3 PERIODICALL...

Page 13: ...nce decreases over time 1 Accessory dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Accessory misaligned 3 Accessory dull or damaged 4 Blo...

Page 14: ... and shown for illustration purposes only and are not available individually as replacement parts Part Description Qty 1 Depth Gauge 1 2 Clamping Band 1 3 Hex Bolt M8x110 1 4 Auxiliary Handle 1 5 Hex Nut M8 1 6 Left Head Screw M6x22 1 7 Drill Chuck 1 8 Spindle 1 9 Tapping Screw ST4x22 4 10 Spring Ø18 2x9 1 11 Gear Box 1 12 Flat Washer Ø29 2 13 Felt Ring Ø29xØ18x7 4 1 14 Bearing Bush 1 15 Ball Bear...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 Item 67616 Assembly Diagram 54 55 56 43 Safety Operation Maintenance Setup ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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