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For technical questions, please call 1-800-444-3353.

Item 69454 

        

Safety Warnings Common for Grinding, Sanding, Wire Brushing, 

polishing, or abrasive Cutting-Off Operations

1. 

this power tool is intended to function 

as a grinder, sander, wire brush, polisher 

or cut-off tool. Read all safety warnings, 

instructions, illustrations and specifications 

provided with this power tool. 

Failure to follow all instructions listed below may 

result in electric shock, fire and/or serious injury.

2. 

Do not use accessories which are not 

specifically designed and recommended 

by the tool manufacturer. 

Just because the 

accessory can be attached to your power tool, 

it does not assure safe operation.

3. 

the rated speed of the accessory must be at 

least equal to the maximum speed marked on 

the power tool. 

Accessories running faster than 

their RATED SPEED can break and fly apart. 

4. 

the outside diameter and the thickness of your 

accessory must be within the capacity rating 

of your power tool. 

Incorrectly sized accessories 

cannot be adequately guarded or controlled. 

5. 

the arbor size of wheels, flanges, backing 

pads or any other accessory must properly 

fit the spindle of the power tool. 

Accessories 

with arbor holes that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control. 

6. 

Do not use a damaged accessory. 

Before each use inspect the accessory such 

as abrasive wheels for chips and cracks, 

backing pad for cracks, tear or excess wear, 

wire brush for loose or cracked wires. if power 

tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. 

after inspecting and installing an accessory, 

position yourself and bystanders away from 

the plane of the rotating accessory and run 

the power tool at maximum no-load speed 

for one minute. 

Damaged accessories will 

normally break apart during this test time.

7. 

Wear personal protective equipment. Depending 

on application, use face shield, safety goggles 

or safety glasses. as appropriate, wear dust 

mask, hearing protectors, gloves and workshop 

apron capable of stopping small abrasive or 

workpiece fragments. the eye protection must 

be capable of stopping flying debris generated 

by various operations.

  The eye protection must 

be capable of stopping flying debris generated by 

various operations.  The dust mask or respirator 

must be capable of filtering out particles generated 

by your operation. Prolonged exposure to high 

intensity noise may cause hearing loss.

8. 

Keep bystanders a safe distance away from work 

area. anyone entering the work area must wear 

personal protective equipment. 

Fragments of 

workpiece or of a broken accessory may fly away and 

cause injury beyond immediate area of operation.

9. 

hold power tool by insulated gripping surfaces 

only, when performing an operation where 

the accessory may contact hidden wiring 

or its own cord.  

An accessory contacting a 

″live″ wire may make exposed metal parts of 

the power tool ″live″ and shock the operator.

10. 

position the cord clear of the spinning accessory.  

If you lose control, the cord may be cut or 

snagged and your hand or arm may be 

pulled into the spinning accessory.

11. 

never lay the power tool down until the 

accessory has come to a complete stop. 

The spinning accessory may grab the surface 

and pull the power tool out of your control.

12. 

Do not run the power tool while carrying 

it at your side. Accidental contact with the 

spinning accessory could snag your clothing, 

pulling the accessory into your body.

13. 

Regularly clean the power tool’s air vents. 

The motor’s fan will draw the dust inside 

the housing and excessive accumulation of 

powdered metal may cause electrical hazards.

14. 

Do not operate the power tool near flammable 

materials. Sparks could ignite these materials.

15. 

Do not use accessories that require liquid 

coolants. Using water or other liquid coolants 

may result in electrocution or shock.

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Summary of Contents for 69454

Page 1: ...onally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly op...

Page 2: ...erate injury Addresses practices not related to personal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ... these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp a...

Page 5: ...ing this test time 7 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying debris generated by various operations The eye protection must be capable of stoppi...

Page 6: ...uit Interrupter GFCI should also be implemented it prevents sustained electrical shock 23 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and...

Page 7: ...nagging 4 Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Grinding and Abrasive Cu...

Page 8: ...kickback Large workpieces tend to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel 6 Use extra caution when making a pocket cut into existing walls or other blind areas The protruding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback Safety Warnings Specific ...

Page 9: ... diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effect...

Page 10: ...e user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged in...

Page 11: ...utdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 2...

Page 12: ...nplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Installing the Wheel Guard TO PREVENT SERIOUS INJURY Do not operate this tool without the Wheel Guard properly installed Wheel Guard Nut Gear Housing Whe...

Page 13: ...nstalled Alternate locations Auxiliary Handle Figure B 1 The Auxiliary Handle may be installed in one of three positions on either side or on top of the Gear Housing 2 Screw the threaded end of the Auxiliary Handle into the selected position Tighten securely before beginning work Functions Figure C Auxiliary Handle Guard Lock ON Button Trigger Spindle Lock Indicator Light Blade Safety Operation Ma...

Page 14: ... follows a Suspend wheel using a dowel or finger through the arbor hole b Tap Wheel Here 45 45 45 45 Hang Wheel from Dowel V E R T I C A L C E N T E R Tap the flat side of the wheel with a light non metallic object such as a screwdriver handle at a point 45 from the vertical center line on each side of the wheel and 1 2 inches from the edge of the wheel see Illustration c Rotate the wheel 90 and r...

Page 15: ... loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard while working 5 You must use personal safety equipment including but not limited to ANSI approved eye and hearing protection as well as heavy duty work gloves 6 Before beginning work provide for spar...

Page 16: ...re misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 After Use wipe external surfaces of the tool with clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 WARNING I...

Page 17: ...ecreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI a...

Page 18: ...late 1 38 Side Cover right 1 39 Screw St2 9x10 2 40 Rear Cover right 1 41 Brush Holder 2 42 Disc Spring 2 43 Carbon Brush 2 44 Rear Cover left 1 45 Side Cover left 1 46 Power Cord 1 47 Cable Sleeve 1 48 Screw St4 2x14 2 49 Cable Pressplate 1 50 Right Handle 1 51 Trigger 1 52 Power Indicator Lamp 1 53 Indicator Lamp Cover 1 54 Left Handle 1 55 Screw St4 2x16 5 56 Pin Wrench 1 57 Hex Key 1 Parts Lis...

Page 19: ...Page 19 For technical questions please call 1 800 444 3353 Item 69454 Assembly Diagram Safety Operation Maintenance Setup ...

Page 20: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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