background image

Page 10

For technical questions, please call 1-800-444-3353.

Item 69582 

        

SAFET

y

Op
ERA
TION

M

AINTENAN

c

E

SETU
p

Maintenance and Servicing

  procedures not specifically explained in this manual must 

be performed only by a qualified technician.

TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION: 

Make sure that the Trigger is in the off-position and unplug the tool from its 

electrical outlet before performing any procedure in this section.

TO pREVENT SERIOUS INJURy FROM TOOL FAILURE: 

Do not use damaged equipment.  If abnormal noise or vibration 

occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1. 

BEFORE EAcH USE,

 inspect the general 

condition of the tool.  Check for:
•  loose hardware, 
•  misalignment or binding of moving parts, 
•  damaged cord/electrical wiring,
•  cracked or broken parts, and 
•  any other condition that may 

affect its safe operation.

2. 

AFTER USE,

 wipe external surfaces 

of the tool with clean cloth.

3.  Lubricate the guide roller from time to time a 

drop of oil. It will extend the life of the roller.

4. 

WARNING!  If the supply cord of this 

power tool is damaged, it must be replaced 

only by a qualified service technician.

Troubleshooting

problem

possible causes

Likely Solutions

Tool will not start.

1.  Cord not connected.

2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  

(Carbon brushes or 

switch, for example.)

1.  Check that cord is plugged in.

2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  

Press reset button on tool.

4.  Have technician service tool.

Tool operates slowly. 1.  Forcing tool to work too fast.

2.  Extension cord too long or cord 

diameter too small. 

 

1.  Allow tool to work at its own rate.

2.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 in 

Grounding Instructions

 section on page 5.

Performance 

decreases over time.

Carbon brushes worn or damaged. Have qualified technician replace brushes. 

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.

2.  Blocked motor housing vents. 

 

3.  Motor being strained by long or 

small diameter extension cord.

1.  Allow tool to work at its own rate.

2.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

3.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 in 

Grounding Instructions

 section on page 5.

  Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Summary of Contents for 69582

Page 1: ......

Page 2: ...ation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power ...

Page 3: ...times This enables better control of the power tool in unexpected situations 5 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 6 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of the...

Page 4: ...omagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power Trigger Locked on Properly maintain and inspect to avoid electrical shock Any power cord must be properly grounded A Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained...

Page 5: ...hoice between different processes 5 Include vibration free periods each day of work 6 Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work 7 To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Grounding Instructions TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRE...

Page 6: ...ptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXT...

Page 7: ...e Cover Cutting Mode Switch Blade Clamp Fence Lock Knobs Blade Guard Figure A 1 Speed Dial By rotating the Speed Dial from 1 to 6 the maximum Saw Blade speed can be set from 500 to 3 000 strokes per minute 2 Trigger Lock To operate the tool for extended periods of time squeeze and hold the Trigger then depress the Trigger Lock To unlock the Trigger squeeze and release the Trigger once 3 Cutting Mo...

Page 8: ... close instantly Saw Blade Installation Note Blade sold separately 1 Lift the Blade Guard up and hold it See Figure A on page 7 2 Twist the Blade Clamp and insert the Saw Blade with teeth pointing forward See Figure B Insert the Blade completely then release the Blade Clamp 3 Return the Blade Guard back into place Figure B Saw Blade Blade Clamp Adjusting the Cutting Speed 1 Speed Dial Adjust the s...

Page 9: ...extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while working General Operating Instructions 1 Plug the Power Cord into the nearest 120 volt grounded electrical outlet 2 Position the Saw Blade of the Jigsaw about 1 2 f...

Page 10: ...ernal damage or wear Carbon brushes or switch for example 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset button on tool 4 Have technician service tool Tool operates slowly 1 Forcing to...

Page 11: ...8 Trigger 1 29 Carbon brush holder 2 30 Copper holder for brush 2 31 Carbon brush 2 32 Bearing 607 1 33 Stator 1 34 Inlay for carbon brush 2 35 Cord shield 1 36 Power cord 1 37 Cord clamp 1 38 Tapping screw 2 Part Description Qty 39 Right housing 1 40 Tapping screw 9 41 Cover for inlet air 1 42 Tapping screw 2 43 Split washer Ø4 1 44 Guide wheel 1 45 Support pin 1 46 Support 1 47 Pin for guide whe...

Page 12: ...tly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion...

Reviews: