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For technical questions, please call 1-800-444-3353.

Item 69924 

        

Operating Instructions

  Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this 

manual including all text under subheadings therein before set up or use of this product.

Tool Set Up

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: 

Make sure that the Power Switch is in the off-position and unplug the tool from 

its electrical outlet before performing any procedure in this section.

Installing a Threaded Accessory

1.  The accessory MUST be:

•  rated to at least 6,400 OPM.

•  no larger than 6″ (150mm) in diameter.

•  fitted with a threaded opening of 5/16″ - 24 UNF.

•  undamaged.

•  a sanding disc, polishing bonnet or foam pad 

(sold separately) and backing pad.

2.  Use the included wrench to prevent 

the Spindle from turning.

3.  Thread disc accessory firmly onto the Spindle.

4.  Remove the wrench before use.

Workpiece and Work Area Set Up

1.  Designate a work area that is clean and well-lit.  

The work area must not allow access by children 

or pets to prevent distraction and injury.

2.  Route the power cord along a safe route 

to reach the work area without creating a 

tripping hazard or exposing the power cord to 

possible damage.  The power cord must 

reach the work area with enough extra length 

to allow free movement while working.

3.  Secure loose workpieces using a vise or clamps 

(not included) to prevent movement while working.

4.  There must not be hazardous objects, such 

as utility lines or foreign objects, nearby that 

will present a hazard while working.

5.  You must use personal safety equipment including, 

but not limited to, ANSI-approved eye and hearing 

protection, as well as heavy-duty work gloves.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 69924

Page 1: ......

Page 2: ...ult in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your ...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ...is power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury 2 Operations such as grinding wire brushing or cutting off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury 3 Do not use accessories which are not specifically designed and re...

Page 5: ...s plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 20 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury 21 This product is not a toy Keep it out of reach of children 22 People ...

Page 6: ... blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Sanding Operations Do not use excessively oversized sanding disc paper Follow manufacturer s recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Po...

Page 7: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 8: ...a to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE ...

Page 9: ... from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual ASSEMBLY Installing the Side Handle TO PREVENT SERIOUS INJURY Do not operate this tool with one hand only or without the Side Handle properly installed 1 The Side Handle may be install...

Page 10: ... wrench to prevent the Spindle from turning 3 Thread disc accessory firmly onto the Spindle 4 Remove the wrench before use Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or ex...

Page 11: ...itional wax to the Polishing Pad as needed To add additional wax a Stop the tool and allow the tool to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional applications of wax to Foam Pad reduce the amount of wax The Foam Pad will not absorb as much wax in subsequent applications d Resume operation Note The most common error when...

Page 12: ...setting it down Unplug the tool Clean then store the tool indoors out of children s reach Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch is in the off position and unplug the tool from its electrical outlet before performing any proced...

Page 13: ...Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of mot...

Page 14: ...OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description 1 Gearbox Cover 2 Screw 3 Screw 4 Screw 5 Gearbox 6 Lock Nut 7 Pinion Gear 8 Bearing 9 Bearing Spacer 10 Fan 11 Rotor 12 Magnetic Ring 13 Bearing 14 Stator Screw 15 Stator 16 Fan Shroud 17 Housing 18 Carbon Brush 19 Carbon...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 Item 69924 Assembly Diagram 19 SAFETY OPERATION MAINTENANCE SETUP ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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