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For technical questions, please call 1-800-444-3353.

Item 69924 

        

Power tool use and care

1. 

Do not force the power tool.   

Use the correct power tool for your application.  

The correct power tool will do the job better and 

safer at the rate for which it was designed.

2. 

Do not use the power tool if the switch does not 

turn it on and off.

   

Any power tool that cannot be controlled with the 

switch is dangerous and must be repaired.

3. 

Disconnect the plug from the power source 

before making any adjustments, changing 

accessories, or storing power tools.

  

Such preventive safety measures reduce the 

risk of starting the power tool accidentally.

4. 

Store idle power tools out of the reach of 

children and do not allow persons unfamiliar 

with the power tool or these instructions 

to operate the power tool.

  

Power tools are 

dangerous in the hands of untrained users.

5. 

Maintain power tools.  Check for misalignment 

or binding of moving parts, breakage of parts 

and any other condition that may affect the 

power tool’s operation.  If damaged, have the 

power tool repaired before use.  Many accidents 

are caused by poorly maintained power tools.

6. 

Keep cutting tools sharp and clean.

   

Properly maintained cutting tools with sharp cutting 

edges are less likely to bind and are easier to control.

7. 

Use the power tool, accessories and tool bits 

etc. in accordance with these instructions, 

taking into account the working conditions 

and the work to be performed.  Use of the 

power tool for operations different from those 

intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.

   

This will ensure that the safety of the power tool is maintained.

Safety Warnings Common for Sanding and Polishing Operations

1. 

This power tool is intended to function as a 

sander or polisher. Read all safety warnings, 

instructions, illustrations and specifications 

provided with this power tool. 

Failure to follow all instructions listed below may 

result in electric shock, fire and/or serious injury.

2. 

Operations such as grinding, wire brushing 

or cutting-off are not recommended 

to be performed with this power tool. 

Operations for which the power tool was not designed 

may create a hazard and cause personal injury.

3. 

Do not use accessories which are not 

specifically designed and recommended 

by the tool manufacturer. 

Just because the 

accessory can be attached to your power tool, 

it does not assure safe operation.

4. 

The rated speed of the accessory must be at 

least equal to the maximum speed marked on 

the power tool. 

Accessories running faster than 

their RATED SPEED can break and fly apart. 

5. 

The outside diameter and the thickness of your 

accessory must be within the capacity rating 

of your power tool. 

Incorrectly sized accessories 

cannot be adequately guarded or controlled. 

6. 

The arbor size of wheels, flanges, backing 

pads or any other accessory must properly 

fit the spindle of the power tool. 

Accessories 

with arbor holes that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control. 

7. 

Do not use a damaged accessory. 

Before each use inspect the accessory such 

as abrasive wheels for chips and cracks, 

backing pad for cracks, tear or excess wear, 

wire brush for loose or cracked wires. If power 

tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. 

After inspecting and installing an accessory, 

position yourself and bystanders away from 

the plane of the rotating accessory and run 

the power tool at maximum no-load speed 

for one minute. 

Damaged accessories will 

normally break apart during this test time.

8. 

Wear personal protective equipment. Depending 

on application, use face shield, safety goggles 

or safety glasses. As appropriate, wear dust 

mask, hearing protectors, gloves and workshop 

apron capable of stopping small abrasive or 

workpiece fragments. The eye protection must 

be capable of stopping flying debris generated 

by various operations.

  The eye protection must 

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 69924

Page 1: ......

Page 2: ...ult in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your ...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ...is power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury 2 Operations such as grinding wire brushing or cutting off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury 3 Do not use accessories which are not specifically designed and re...

Page 5: ...s plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 20 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury 21 This product is not a toy Keep it out of reach of children 22 People ...

Page 6: ... blade Such blades create frequent kickback and loss of control Safety Warnings Specific for Sanding Operations Do not use excessively oversized sanding disc paper Follow manufacturer s recommendations when selecting sanding paper Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging tearing of the disc or kickback Safety Warnings Specific for Po...

Page 7: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 8: ...a to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE ...

Page 9: ... from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual ASSEMBLY Installing the Side Handle TO PREVENT SERIOUS INJURY Do not operate this tool with one hand only or without the Side Handle properly installed 1 The Side Handle may be install...

Page 10: ... wrench to prevent the Spindle from turning 3 Thread disc accessory firmly onto the Spindle 4 Remove the wrench before use Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or ex...

Page 11: ...itional wax to the Polishing Pad as needed To add additional wax a Stop the tool and allow the tool to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional applications of wax to Foam Pad reduce the amount of wax The Foam Pad will not absorb as much wax in subsequent applications d Resume operation Note The most common error when...

Page 12: ...setting it down Unplug the tool Clean then store the tool indoors out of children s reach Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Power Switch is in the off position and unplug the tool from its electrical outlet before performing any proced...

Page 13: ...Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of mot...

Page 14: ...OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description 1 Gearbox Cover 2 Screw 3 Screw 4 Screw 5 Gearbox 6 Lock Nut 7 Pinion Gear 8 Bearing 9 Bearing Spacer 10 Fan 11 Rotor 12 Magnetic Ring 13 Bearing 14 Stator Screw 15 Stator 16 Fan Shroud 17 Housing 18 Carbon Brush 19 Carbon...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 Item 69924 Assembly Diagram 19 SAFETY OPERATION MAINTENANCE SETUP ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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