CHIKO AIRTEC CKU-080AT3-HC, Instruction Manual

Page 1: ...often reading this manual Please keep this manual carefully to be able to use it at any time English Dust Collector MODELS CKU 080AT3 HC V1 100V CKU 080AT3 HC V1 T 200V CKU 080AT3 HC V1 CE 220 230V CK...

Page 2: ...tively The CKU Series is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this CKU Series machine correctly so t...

Page 3: ...080AT3 HC CKU 240AT3 HC CKU 450AT3 HC 7 2 3 AT3 8 2 4 9 2 4 1 9 2 4 2 9 2 4 3 10 3 11 3 1 11 3 1 1 11 3 1 2 12 3 2 12 3 3 13 4 14 4 1 14 4 2 14 4 3 15 4 4 15 4 4 1 15 4 4 2 16 4 4 3 16 4 5 16 5 17 5 1...

Page 4: ...2 6 25 6 1 25 6 1 1 25 6 1 2 27 6 1 3 28 6 2 28 6 2 1 RS485 28 6 2 2 28 6 3 28 7 29 7 1 29 7 2 29 7 3 30 7 3 1 CKU 080AT3 HC 30 7 3 2 CKU 240AT3 HC CKU 450AT3 HC 30...

Page 5: ...1 CMN003 006 Translation of the original instructions 3 1 1 1 1 2 10 60 80 1 3 0 40 80 100 1 000...

Page 6: ...1 4 1 4 2 OFF 1 5...

Page 7: ...1 CMN003 006 Translation of the original instructions 5 1 6...

Page 8: ...2 6 2 2 1 100V 200V T 220 230V CE 1 1 2 1 1 HEPA V1 1 1 3m 100V 1 200V T 1 220 230V CE 1 1 100 115V...

Page 9: ...2 CMN003 006 Translation of the original instructions 7 2 2 2 2 1 CKU 080AT3 HC CKU 240AT3 HC CKU 450AT3 HC AT3 BOX 1 2...

Page 10: ...2 8 2 3 AT3 EL OLED No 1 7 2 4 9 4 14 1 1 1 1 OFF 3 3 3 13 ON ENTER 3 3 3 13 4 14 MODE SELECT 4 14...

Page 11: ...2 CMN003 006 Translation of the original instructions 9 2 4 2 4 1 2 4 2 ON OFF 14 13 ENTER 3 ON 13 OFF 3 Ver ID Battery Date Time RS485 15...

Page 12: ...2 10 2 4 3 OP kPa SP kPa DP kPa EP kPa Blower Motor rpm Runtime h 16 Total h...

Page 13: ...3 CMN003 006 Translation of the original instructions 11 3 3 1 3 1 1 0 40 80 RH 1 2 2 3 4 OFF ON 1 A OFF 40 50 A 2...

Page 14: ...3 12 3 1 2 10 1 2 1 2 3 2 1 ON RS485 ID 2 AT3 ON 3 4 1 7 3 ON OFF 3 30 ON OFF Ver ID...

Page 15: ...nslation of the original instructions 13 3 3 WARN4 1 2 3 ENTER 3 Initial DP Get Y 4 ENTER MODE SELECT 5 1 7 Initial DP Check 6 Initial DP Entry WARN6 OFF 3 1 OFF 3 Initial DP Clr Y 2 ENTER MODE SELECT...

Page 16: ...4 1 MODE SELECT 4 2 1 25 1 9600bps 19200bps 38400bps 57600bps 115200bps 9600bps 8bit 8bit 8bit 9bit 8bit 1 2 1 1 2 Com Setting 3 ENTER 4 5 ENTER Com Setting Volume Down ST Other Setting Error Data 14...

Page 17: ...n of the original instructions 15 6 7 ENTER 8 MODE SELECT 4 3 WARN4 1 2 Volume Down ST 3 ENTER 50 3 Down to 50 4 30 70 5 ENTER 6 MODE SELECT 4 4 4 4 1 15 4 4 2 16 4 4 3 16 4 4 1 1 2 Other Setting 3 EN...

Page 18: ...ime 1 2 Other Setting 3 ENTER Time Adjust 4 Runtime Reset 5 ENTER Reset Runtime Y ENTER 6 MODE SELECT 4 4 3 1 2 Other Setting 3 ENTER TimeAdjust 4 Setting Reset 5 ENTER 1 YES ENTER 6 1 START 7 ENTER 4...

Page 19: ...5 CMN003 006 Translation of the original instructions 17 5 5 1 WARN2 1 1 WARN2 2 5 1 1 1 1 1 2 2 2 2 2 3 1 1 4 1 2 5 2 2 1...

Page 20: ...5 18 5 1 2 CKU 450AT3 HC 1 1 2 1 3 1 4 2 5 2...

Page 21: ...5 CMN003 006 Translation of the original instructions 19 5 1 3 2 2 1 2 2 2 2 2 3 2 4 2 5 1 4 1 2 3 4 2...

Page 22: ...5 20 5 2 1 Littell fuse 218 CKU 080AT3 HC 250V 5A CKU 240AT3 HC 250V 10A CKU 450AT3 HC 250V 15A T CE 250V 10A CKU 080AT3 HC CKU 240AT3 HC 1 2 CKU 450AT3 HC 1 2...

Page 23: ...5 CMN003 006 Translation of the original instructions 21 5 3 CR2477 CR2477 1 2 3 2 4 5 6 7 5 4 1 1 1 1 5 5...

Page 24: ...5 22 5 6 No 5 6 2 23 5 7 24 5 6 1 1 No No 2 MODE SELECT No 3 No 4 No 5 6 2 23 5 MODE SELECT 6 ENTER MODE SELECT ON WARN6 WARN7 ERR04 2 ERR04 No 1 WARN4 2 ERR04 ERROR CLEAR Y...

Page 25: ...instructions 23 5 6 2 No ERR02 1 INV 5 7 24 ERR03 2 5 7 24 ERR04 5 7 24 ERR06 5 7 24 ERR07 F RAM F RAM ERR08 BCC WARN1 5 7 24 WARN2 5 7 24 WARN3 5 7 24 WARN4 5 7 24 WARN5 5 7 24 WARN6 13 WARN7 21 1 C...

Page 26: ...5 24 5 7 EL ON ON 5 2 20 1 2 3 4 1 4 ON OFF 30 1 2 1 2 5 1 17 5 1 17 5 1 17 5 1 17...

Page 27: ...6 CMN003 006 Translation of the original instructions 25 6 6 1 6 1 1...

Page 28: ...6 26 1 5V 0 2V DC 1 2...

Page 29: ...on of the original instructions 27 6 1 2 1 1 AT3 2 0 5V GND 1 5V 4 7k 3 NPN 3 NPN NPN WARN2 WARN4 WARN5 ERR 1 2 0 5V 5 0V DCV 1 0 6 1 1 2 1 2 1 7 3 1 8 2 3 4 2 4 2 9 5 3 0 3 5 6 3 6 4 1 7 4 2 5 0 4 3...

Page 30: ...EN ON OFF 6 2 1 RS485 4 2 4 2 14 6 2 2 6 3 mm 38 50 65 75 100 CKU 080AT3 FRJ D 38 35 92 FRJ D 50 35 92 FRJ D 65 35 92 CKU 240AT3 FRJ D 38 35 108 FRJ D 50 35 108 FRJ D 65 35 108 FRJ D 75 35 108 CKU 450...

Page 31: ...6 m3 min 2 4kPa 52 60dB 16 4kg CKU 240AT3 HC V1 T 200V 2 7A CKU 240AT3 HC V1 CE 220 230V 2 6A CKU 450AT3 HC V1 500W 100V 9 8A 50 60Hz 7 0m3 min 2 9kPa 57 65 dB 29 0kg CKU 450AT3 HC V1 T 200V 5 5A CKU...

Page 32: ...7 30 7 3 7 3 1 CKU 080AT3 HC 7 3 2 CKU 240AT3 HC CKU 450AT3 HC...

Page 33: ...CMN003 006 Translation of the original instructions 31 12 7 2 7 2 29...

Page 34: ...32...

Page 35: ...Screen Transitions in MODE SELECT Mode 46 4 2 Communication Format Setting Mode When Equipped with Communication Function 46 4 3 Air Volume Down Alert Timing Setting Mode 47 4 4 Other Setting Mode 47...

Page 36: ...S485 Communication 60 6 2 2 Ethernet 60 6 3 Removable Flange 60 Chapter 7 Appendix 61 7 1 Specifications 61 7 2 Consumables List 61 7 3 Electrical Diagram 62 7 3 1 CKU 080AT3 HC 62 7 3 2 CKU 240AT3 HC...

Page 37: ...flammable explosive or corrosive mist smoke or gases CAUTION This device is designed for installation in a cleanroom or a clean factory Avoid installation in other areas such as outdoors Ensure a wid...

Page 38: ...ice to suck dry dust without potential dust explosion Be sure to connect the ground wire CAUTION Do not move the device while in operation Use the device in locations of pollution degree 2 Use a power...

Page 39: ...roduct Usage Precautions CMN003 006 Original instructions 37 1 6 Safety Label Locations High voltage warning label Do not disassemble label Nameplate High voltage warning label Do not disassemble labe...

Page 40: ...rotects electrical parts from dust 1 Exhaust filter Cleans exhaust 1 Exhaust HEPA filter Cleans exhaust V1 version only 1 Removable flange Connects a suction duct 1 Power cable 3 m Connects to the pow...

Page 41: ...door Contains an exhaust filter AT3 panel operation panel Operates the device Remote connector Connects a remote cable optional Power connector Connects the power cable Fuse box Contains a fuse Main...

Page 42: ...sing of the Left or Right arrow button changes the suction power to the next lower or higher level During MODE SELECT mode each pressing of the Left or Right arrow button moves the cursor left or righ...

Page 43: ...rrow buttons cycle through indications Normal mode ON button OFF button Page 46 MODE SELECT button Page 45 ENTER button Held down for 3 sec Main power switch ON Page 45 OFF button Held down for 3 sec...

Page 44: ...ressure Differential pressure Exhaust pressure Blower C Temperature around blower Motor rpm Motor rotational frequency Indicates the rotational frequency of the currently running motor Runtime h Accum...

Page 45: ...ttery turn on the electricity 1 Before using the device remove the insulation sheet from the button battery 2 Release the two snap locks for suction side filter case 3 Open the suction side filter cas...

Page 46: ...ockwise until it is secured on the suction port 2 Connect the suction tube to be prepared separately to the removable flange IMPORTANT Ensure appropriate piping during operation The piping should be a...

Page 47: ...ternates between the Initial DP Check message and the suction power level and differential pressure values 6 When the registration completes the display shows the Initial DP Entry message and the devi...

Page 48: ...00 bps 57600 bps 115200 bps 9600 bps Bit length and parity Bit length 8 bits with no parity Bit length 8 bits odd parity Bit length 8 bits even parity Bit length 9 bits with no parity Bit length 8 bit...

Page 49: ...ault is 50 displayed as 3 Down to 50 4 Press the Up Down arrow buttons to select a timing between 30 to 70 A lower setting causes the air volume down alert to occur later and vice versa 5 Press the EN...

Page 50: ...mode 4 4 3 Setpoint Reset Mode This mode allows for restoring the defaults for communication format air volume down alert timing and resetting the accumulated run time 1 Move to the MODE SELECT mode 2...

Page 51: ...open the suction side filter case 1 Release the two snap locks for suction side filter case 2 Open the suction side filter case and remove the secondary filter Note If the secondary filter is hard to...

Page 52: ...ttom 2 Fold both ends of the primary filter towards the suction port side and insert the filter packing in the inner side flange 3 Push both ends of the primary filter to the side of the suction side...

Page 53: ...d the secondary filter If necessary the suction side filter case can be removed from the device body 3 Install a new secondary filter 4 Close the suction side filter case and secure it with the two sn...

Page 54: ...10A CKU 450AT3 HC 250V 15A T CE 250V 10A CKU 080AT3 HC CKU 240AT3 HC 1 Take out the black box beside the power switch If it cannot be taken out smoothly please use a flathead screwdriver or other thi...

Page 55: ...7 Cut off the electricity of the device 5 4 Daily Checkup Check item Frequency Check that Filter case Before operation Filter case is completely closed Suction port Before operation Suction port is no...

Page 56: ...ror No 2 Press the MODE SELECT button to move to the error history mode If there are two or more error warning occurrences the number of occurrences precedes the error number 3 If there are two or mor...

Page 57: ...ntact CHIKO AIRTEC WARN1 Internal temperature high Temperature around the blower is close to the error threshold Flashing Remains operational Follow the remedies for in 5 7 Troubleshooting Page 56 WAR...

Page 58: ...ctive Turn off the main power and after 30 minutes resume the operation Primary or secondary filter not in place Install the primary and secondary filters correctly Snap locks disengaged Engage all th...

Page 59: ...Chapter 6 Useful Utilization Optional CMN003 006 Original instructions 57 Chapter 6 Useful Utilization Optional 6 1 Remote Cable 6 1 1 Standard Connection Diagram...

Page 60: ...n or Pin Output voltage 1 to 5 V 0 2 V Device side Customer side Pin Pin Measuring instrument etc Reference circuit Monitor Device side Customer side Pin Pin Add a protection circuit so that the ratin...

Page 61: ...clogging occurs Green Operation output signal 3 Outputs LO during operation and HI when stopped Green white Abnormal output signal 3 Outputs HI during operation and LO when an error occurs Filter clo...

Page 62: ...ard set Model RS 485 or RS EN it is possible to retrieve the information like the ON OFF operation and filter clogging status 6 2 1 RS485 Communication See 4 2 Communication Format Setting Mode When E...

Page 63: ...0 V 2 single phase 9 8A 50 60 Hz 7 0 m3 min 2 9 kPa 57 to 65 dB 29 0 kg CKU 450AT3 HC V1 T 200 V single phase 5 5A CKU 450AT3 HC V1 CE 220 to 230 V single phase 5 5A 1 Noise value is measured with a h...

Page 64: ...Chapter 7 Appendix 62 English 7 3 Electrical Diagram 7 3 1 CKU 080AT3 HC 7 3 2 CKU 240AT3 HC CKU 450AT3 HC...

Page 65: ...RTEC or a CHIKO AIRTEC designated sales agent Blemish contamination or other appearance change that may occur during use Replacement of any consumable or accessory or use of any part not designated by...

Page 66: ...MEMO...

Page 67: ...CHIKO AIRTEC CO LTD 562 0012 2 27 24 2 27 24 Hakushima Minoh Osaka 562 0012 Japan TEL 81 072 720 5151 FAX 81 072 720 5133 URL http chiko airtec jp...