Chiko CBA-1500AT3-HC-DSA-V1, Instruction Manual

Page 1: ...ction Manual hereinafter referred to as this manual and operate it after often reading this manual Please keep this manual carefully to be able to use it at any time English Dust Collector for Laser M...

Page 2: ...ectively The dust collector for laser marker is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this machine co...

Page 3: ...2 2 1 CBA 1500AT3 HC DSA V1 7 2 3 AT3 8 2 4 9 2 4 1 9 2 4 2 9 2 4 3 10 3 11 3 1 11 3 1 1 11 3 1 2 13 3 2 13 3 3 14 4 15 4 1 15 4 2 15 4 2 1 15 4 2 2 16 4 2 3 16 4 3 17 4 4 17 4 5 18 4 5 1 18 4 5 2 18...

Page 4: ...2 5 6 2 25 5 7 26 6 27 6 1 27 6 1 1 29 6 1 2 29 6 1 3 30 6 2 30 6 2 1 RS485 30 6 2 2 30 7 31 7 1 31 7 2 31 7 3 32 7 3 1 CBA 1500AT3 HC DSA V1 32...

Page 5: ...1 CMN023 005 Translation of the original instructions 3 1 1 1 1 2 10 60 80 1 3 0 40 80 100 1 000...

Page 6: ...1 4 1 4 2 OFF 1 5...

Page 7: ...1 CMN023 005 Translation of the original instructions 5 1 6...

Page 8: ...2 6 2 2 1 200V 220 230V CE 1 1 2 1 1 HEPA 1 3m 200V 1 220 230V CE 1 1...

Page 9: ...2 CMN023 005 Translation of the original instructions 7 2 2 2 2 1 CBA 1500AT3 HC DSA V1 1 1 1 2 AT3 BOX HEPA...

Page 10: ...2 8 2 3 AT3 EL OLED No 1 7 2 4 9 4 15 1 1 1 1 OFF 3 3 3 14 ON ENTER 3 3 3 14 4 15 MODE SELECT 4 15...

Page 11: ...2 CMN023 005 Translation of the original instructions 9 2 4 2 4 1 2 4 2 ON OFF 15 14 ENTER 3 ON 14 OFF 3 Ver ID Battery Date Time RS485 18...

Page 12: ...2 10 2 4 3 OP kPa SP kPa DP kPa EP kPa Blower Runtime h 18 Total h Moter...

Page 13: ...3 CMN023 005 Translation of the original instructions 11 3 3 1 3 1 1 0 40 80 RH REMOVE 1 1 1...

Page 14: ...3 12 1 2 2 3 4 OFF ON 1 A OFF 40 50 A 2...

Page 15: ...3 CMN023 005 Translation of the original instructions 13 3 1 2 10 1 2 3 2 1 ON RS485 ID 2 AT3 ON 3 4 1 7 3 ON OFF 3 30 ON OFF Ver ID...

Page 16: ...3 14 3 3 WARN4 1 2 3 ENTER 3 Initial DP Get Y 4 ENTER MODE SELECT 5 1 7 Initial DP Check 6 Initial DP Entry WARN6 OFF 3 1 OFF 3 Initial DP Clr Y 2 ENTER MODE SELECT 3 Initial DP Clr...

Page 17: ...l instructions 15 4 4 1 MODE SELECT 4 2 4 2 1 15 4 2 2 16 4 2 3 16 4 2 1 1 2 Shaking Set 3 ENTER 4 Shaking Manual 5 ENTER 6 Shaking Start Y 7 ENTER 8 MODE SELECT Com Setting Volume Down ST Other Setti...

Page 18: ...4 16 4 2 2 20 180 20 1 2 Shaking Set 3 ENTER 4 Shake Time sec 5 ENTER 6 7 ENTER 8 MODE SELECT 4 2 3 0 60 60 1 2 Shaking Set 3 ENTER 4 Interval min 5 ENTER 6 7 ENTER 8 MODE SELECT...

Page 19: ...uctions 17 4 3 1 25 1 9600bps 19200bps 38400bps 57600bps 115200bps 9600bps 8bit 8bit 8bit 9bit 8bit 1 2 1 1 2 Com Setting 3 ENTER 4 5 ENTER 6 7 ENTER 8 MODE SELECT 4 4 WARN4 1 2 Volume Down ST 3 ENTER...

Page 20: ...4 5 2 18 4 5 3 19 4 5 1 1 2 Other Setting 3 ENTER Time Adjust 4 ENTER 5 6 ENTER 7 8 9 ENTER 10 MODE SELECT 4 5 2 Runtime 1 2 Other Setting 3 ENTER Time Adjust 4 Runtime Reset 5 ENTER Reset Runtime Y E...

Page 21: ...4 CMN023 005 Translation of the original instructions 19 4 5 3 1 2 Other Setting 3 ENTER Time Adjust 4 Setting Reset 5 ENTER 1 YES ENTER 6 1 START 7 ENTER 4 6 4 OFF 1 2 3 ENTER No 4 4 5 MODE SELECT...

Page 22: ...5 20 5 5 1 WARN2 1 5 1 1 1 1 1 2 2 1 3 1 4 2 1...

Page 23: ...5 CMN023 005 Translation of the original instructions 21 5 1 2 2 2 1 2 2 3 2 4 2 5 2 6 2 7 4 3 2 5 1 3 HEPA 1 2 2 HEPA 2...

Page 24: ...5 22 3 ACC 4 5 6 5 2 1 Littell fuse 218 250V 15A 1 2 3 ACC...

Page 25: ...5 CMN023 005 Translation of the original instructions 23 5 3 CR2477 CR2477 1 2 3 2 4 5 6 7 5 4 1 1 1 1 5 5...

Page 26: ...5 24 5 6 No 5 6 2 25 5 7 26 5 6 1 1 No No 2 MODE SELECT No 3 No 4 No 5 6 2 25 5 MODE SELECT 6 ENTER MODE SELECT ON WARN6 WARN7 ERR04 2 ERR04 No 1 WARN4 2 ERR04 ERROR CLEAR Y...

Page 27: ...3 005 Translation of the original instructions 25 5 6 2 No ERR03 5 7 26 ERR04 5 7 26 ERR06 5 7 26 ERR07 F RAM F RAM ERR08 BCC WARN1 5 7 26 WARN2 5 7 26 WARN3 5 7 26 WARN4 5 7 26 WARN5 5 7 26 WARN6 14...

Page 28: ...5 26 5 7 EL ON ON 5 2 22 1 2 3 4 1 4 ON OFF 30 1 2 1 2 5 1 20 5 1 20 5 1 20 5 1 20...

Page 29: ...6 CMN023 005 Translation of the original instructions 27 6 6 1 6 1 1...

Page 30: ...6 28 1 5V 0 2V LOW DC 1 2...

Page 31: ...n of the original instructions 29 6 1 2 1 1 AT3 2 0 5V GND 1 5V 4 7k 3 NPN 3 NPN 3 NPN WARN2 WARN4 WARN5 ERR 1 2 0 5V 5 0V DCV 1 0 6 1 1 2 1 2 1 7 3 1 8 2 3 4 2 4 2 9 5 3 0 3 5 6 3 6 4 1 7 4 2 5 0 4 3...

Page 32: ...6 30 6 1 3 ON OFF ON OFF 6 1 2 29 ON OFF 6 1 2 ON OFF ON OFF 6 2 RS 485 RS EN ON OFF 6 2 1 RS485 4 3 4 3 17 6 2 2...

Page 33: ...500AT3 HC DSA V1 1140W 200V 11 6A 50 60Hz 4 1m3 min 15 0kPa 55 58dB 41 8kg CBA 1500AT3 HC DSA V1 CE 1140W 220 230V 11 6A 50 60Hz 4 1m3 min 15 0kPa 55 58dB 41 8kg 1 1m A dB 2 7 2 CBA 1500AT3 HC V1 CE 1...

Page 34: ...7 32 7 3 7 3 1 CBA 1500AT3 HC DSA V1...

Page 35: ...CMN023 005 Translation of the original instructions 33 12 7 2 7 2 31...

Page 36: ...34...

Page 37: ...T Mode 49 Shaking Setting Mode 49 4 2 1 Manual Setting Mode for shaking 49 4 2 2 Time Setting Mode for shaking 50 4 2 3 Interval time Setting Mode for auto shaking 50 Communication Format Setting Mode...

Page 38: ...ents 62 6 1 3 Remote Operation 63 Communication Function 63 6 2 1 RS485 Communication 63 6 2 2 Ethernet 63 Chapter 7 Appendix 64 Specifications 64 Consumables List 64 Electrical Diagram 65 7 3 1 CBA 1...

Page 39: ...ble explosive or corrosive mist smoke or gases CAUTION This device is designed for installation in a cleanroom or a clean factory Avoid installation in other areas such as outdoors Ensure a wide sucti...

Page 40: ...o suck dry dust without potential dust explosion Be sure to connect the ground wire CAUTION Do not move the device while in operation Use the device in locations of pollution degree 2 Use a power supp...

Page 41: ...CMN023 005 original instructions 39 English Safety Label Locations High voltage warning label High temperature warning label Do not disassemble label Name plate label High voltage warning label Name p...

Page 42: ...adsorbs dust and fumes 1 Secondary filter Protects electrical parts from dust 1 Activated carbon cassette Adsorbs odors 1 Exhaust HEPA filter Cleans exhaust 1 Power cable 3m Connects to the power outl...

Page 43: ...king motor chamber Reduces clogging of the primary filter Secondary filter Protects electrical parts from dust AT3 panel operation panel Operates the device Main power switch Turns ON OFF power to the...

Page 44: ...essing of the Left or Right arrow button changes the suction power to the next lower or higher level During MODE SELECT mode each pressing of the Left or Right arrow button moves the cursor left or ri...

Page 45: ...ring stoppage Normal mode During operation ON button OFF button MODE SELECT Mode Page 49 MODE SELECT button Registering Initial Pressures Page 48 ENTER button Held down for 3 sec Main power switch ON...

Page 46: ...kPa External pressure Suction pressure Differential pressure Exhaust pressure Blower Temperature around blower Runtime h Accumulated run time resettable Indicates run time accumulated since the last r...

Page 47: ...40 Ambient humidity 80 RH or lower without dew condensation Ambient conditions Indoors not exposed to direct sunlight free of corrosive flammable gases oil mist and dust Make sure the sticker is remo...

Page 48: ...e insulation sheet from the button battery cover unit in the direction of the arrows leftward of downward CAUTION It will cause a huge consumption of the battery if the insulation sheet is removed whi...

Page 49: ...rd to the power outlet Piping Connect the intake piping separately prepared to the inlet flange IMPORTANT Ensure appropriate piping during operation The piping should be as short as practicable with t...

Page 50: ...tial DP Check Entry message and the suction power level and differential pressure values 6 When the registration completes the display shows the Initial DP Entry message and the device returns to norm...

Page 51: ...o shaking Page 50 4 2 1 Manual Setting Mode for Shaking Shaking is performed manually when the unit is not in operation 1 Move to the MODE SELECT mode 2 Press the Up Down arrow buttons to move to the...

Page 52: ...igit and or to change value 7 Press the ENTER button to determine the value 8 To exit this mode press the MODE SELECT button to return to normal mode Communication Format Setting Mode When Equipped wi...

Page 53: ...setting 4 5 1 Clock Calibration Mode Page 51 Accumulated run time resetting 4 5 2 Accumulated Run Time Reset Mode Page 52 Setpoint resetting 4 5 2 Setpoint Reset Mode Page 52 4 5 1 Clock Calibration...

Page 54: ...air volume down alert timing and resetting the accumulated run time 7 Move to the MODE SELECT mode 8 Press the Up Down arrow buttons to move to the other setting mode Other Setting 9 Press the ENTER...

Page 55: ...ogging the warning WARN 2 is displayed Replace the primary filter 5 1 1 Replacing the Primary Filter IMPORTANT Replace the primary filter in an area where there is sufficient space for opening the air...

Page 56: ...move the secondary filter 6 Install a new secondary filter 7 Close the filter case on the intake side and secure with the snap locks after reattaching the filter presser plate and shaking guard with s...

Page 57: ...nated by CHIKO AIRTEC Designated fuse 218 Series from Littell fuse 250 V 15A 1 Open the cover of the fuse box The cover cannot be removed 2 Take out the fuse box using a flathead screwdriver or other...

Page 58: ...cked Exhaust condition Daily Exhaust port is not blocked Operation panel condition Daily Error or warning is not displayed Daily Care Method CAUTION Be sure to disconnect the plug from the power outle...

Page 59: ...alternately Error No 2 Press the MODE SELECT button to move to the error history mode If there are two or more error warning occurrences the number of occurrences precedes the error number 3 If there...

Page 60: ...e blower is close to the error threshold Flashing Remains operational Follow the remedies for in 5 7 Troubleshooting Page 59 WARN2 Filter replacement time limit expired Operation continued at low air...

Page 61: ...be active Turn off the main power and after 30 minutes resume the operation Primary or secondary filters not in place Install the primary and secondary filters correctly Each snap lock is unfastened E...

Page 62: ...Chapter 6Useful Utilization Optional 60 Chapter 6 Useful Utilization Optional Remote Cable 6 1 1 Standard connection diagram Relay Relay Relay...

Page 63: ...e Customer side Pin or Pin Output voltage 1 to 5 V 0 2 V Device side Customer side Pin Pin Measuring instrument etc Reference circuit Monitor Device side Customer side Pin Add a protection circuit so...

Page 64: ...s Green Operation output signal 3 Outputs LO during operation and HI when stopped Green white Abnormal output signal 3 Outputs HI during operation and LO when an error occurs Filter clogging output si...

Page 65: ...operated or changed on the device side during transition to remote operation The current suction power level is stored in memory This means that the previously effective level is stored even if main...

Page 66: ...a 55 58dB 41 8kg 1 Noise value is measured with a hose connected to the suction port at a distance of 1m from the device on the A scale 2 When used with adhered zeolite Consumables List Part name Repl...

Page 67: ...Chapter 7Appendix CMN023 005 original instructions 65 English Electrical Diagram 7 3 1 CBA 1500AT3 HC DSA V1...

Page 68: ...IRTEC designated sales agent Blemish contamination or other appearance change that may occur during use Replacement of any consumable or accessory or use of any part not designated by CHIKO AIRTEC Fai...

Page 69: ...MEMO...

Page 70: ...CHIKO AIRTEC CO LTD 562 0012 2 27 24 2 27 24 Hakushima Minoh Osaka 562 0012 Japan TEL 81 072 720 5151 FAX 81 072 720 5133 URL http chiko airtec jp...