Chiko CBA-750AT3-HC-DSA-V1, Instruction Manual

Page 1: ...referred to as this manual and operate it after often reading this manual Please keep this manual carefully to be able to use it at any time English Dust Collector for Laser Marker MODELS CBA 750AT3...

Page 2: ...ectively The dust collector for laser marker is an energy saving type clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this machine co...

Page 3: ...7 2 2 1 CBA 750AT3 HC DSA V1 7 2 3 AT3 8 2 4 9 2 4 1 9 2 4 2 9 2 4 3 10 3 11 3 1 11 3 1 1 11 3 1 2 12 3 2 12 3 3 13 4 14 4 1 14 4 2 14 4 2 1 14 4 2 2 15 4 2 3 15 4 3 16 4 4 16 4 5 17 4 5 1 17 4 5 2 17...

Page 4: ...2 6 24 6 1 24 6 1 1 24 6 1 2 26 6 1 3 27 6 2 27 6 2 1 RS485 27 6 2 2 27 6 3 27 7 28 7 1 28 7 2 28 7 3 29 7 3 1 CBA 750AT3 HC DSA V1 29...

Page 5: ...1 CMN034 002 Translation of the original instructions 3 1 1 1 1 2 10 60 80 1 3 0 40 80 100 1 000...

Page 6: ...1 4 1 4 2 OFF 1 5...

Page 7: ...1 CMN034 002 Translation of the original instructions 5 1 6...

Page 8: ...2 6 2 2 1 100V 200V T 220 230V CE 1 1 2 1 1 HEPA 1 2 3m 100V 1 200V T 1 220 230V CE 1 1 100 115V...

Page 9: ...2 CMN034 002 Translation of the original instructions 7 2 2 2 2 1 CBA 750AT3 HC DSA V1 1 1 2 1 AT3 BOX HEPA...

Page 10: ...2 8 2 3 AT3 EL OLED No 1 7 2 4 9 4 14 1 1 1 1 OFF 3 3 3 13 ON ENTER 3 3 3 13 4 14 MODE SELECT 4 14...

Page 11: ...2 CMN034 002 Translation of the original instructions 9 2 4 2 4 1 2 4 2 ON OFF 14 13 ENTER 3 ON 13 OFF 3 Ver ID RS485...

Page 12: ...2 10 2 4 3 OP kPa SP kPa DP kPa EP kPa Blower Runtime h 17 Total h Moter...

Page 13: ...3 CMN034 002 Translation of the original instructions 11 3 3 1 3 1 1 0 40 80 RH REMOVE 1 1 1...

Page 14: ...3 12 3 1 2 10 1 2 3 2 1 ON RS485 ID 2 AT3 ON 3 4 1 7 3 ON OFF 30 3 ON OFF 1 1 Ver ID...

Page 15: ...nslation of the original instructions 13 3 3 WARN4 1 2 3 ENTER 3 Initial DP Get Y 4 ENTER MODE SELECT 5 1 7 Initial DP Check 6 Initial DP Entry WARN6 OFF 3 1 OFF 3 Initial DP Clr Y 2 ENTER MODE SELECT...

Page 16: ...DE SELECT 4 2 4 2 1 14 4 2 2 15 4 2 3 15 4 2 1 1 2 Shaking Set 3 ENTER 4 Shaking Manual 5 ENTER 6 Shaking Start Y 7 ENTER 8 MODE SELECT Com Setting Volume Down ST Other Setting Error Data 16 16 17 17...

Page 17: ...anslation of the original instructions 15 4 2 2 20 180 20 1 2 Shaking Set 3 ENTER 4 Shake Time sec 5 ENTER 6 7 ENTER 8 MODE SELECT 4 2 3 0 60 60 1 2 Shaking Set 3 ENTER 4 Interval min 5 ENTER 6 7 ENTE...

Page 18: ...bps 19200bps 38400bps 57600bps 115200bps 9600bps 8bit 8bit 8bit 9bit 8bit 1 2 1 1 2 Com Setting 3 ENTER 4 5 ENTER 6 7 ENTER 8 MODE SELECT 4 4 WARN4 1 2 Volume Down ST 3 ENTER 50 3 Down to 50 4 30 70 5...

Page 19: ...17 4 5 2 17 4 5 1 Runtime 1 2 Other Setting 3 ENTER Time Adjust 4 Runtime Reset 5 ENTER Reset Runtime Y ENTER 6 MODE SELECT 4 5 2 7 8 Other Setting 9 ENTER Time Adjust 10 Setting Reset 11 ENTER 1 YES...

Page 20: ...5 18 5 5 1 WARN2 1 5 1 1 1 1 1 2 2 1 3 1 4 2 1...

Page 21: ...5 CMN034 002 Translation of the original instructions 19 5 1 2 2 2 1 2 2 3 2 4 2 5 2 6 2 7 4 3 2 5 1 3 HEPA 1 4 2 HEPA HEPA 2...

Page 22: ...5 20 3 4 5 HEPA 6 5 2 1 Littell fuse 218 250V 10A 1 2 5 3 1 1 1 1 5 4...

Page 23: ...Translation of the original instructions 21 5 5 No 5 5 2 22 5 6 23 5 5 1 1 No No 2 MODE SELECT No 3 No 4 No 5 5 2 22 5 MODE SELECT 6 ENTER MODE SELECT ON WARN6 WARN7 ERR04 2 ERR04 No 1 WARN4 2 ERR04...

Page 24: ...5 22 5 5 2 No ERR03 5 6 23 ERR04 5 6 23 ERR06 5 6 23 ERR07 F RAM F RAM ERR08 BCC WARN1 5 6 23 WARN2 5 6 23 WARN3 5 6 23 WARN4 5 6 23 WARN5 5 6 23 WARN6 13...

Page 25: ...5 CMN034 002 Translation of the original instructions 23 5 6 EL ON ON 5 2 20 1 2 3 4 1 4 ON OFF 30 1 2 1 2 5 1 18 5 1 18 5 1 18 5 1 18...

Page 26: ...6 24 6 6 1 6 1 1...

Page 27: ...6 CMN034 002 Translation of the original instructions 25 1 5V 0 2V DC 1 2...

Page 28: ...26 6 1 2 1 1 AT3 2 0 5V GND 1 5V 4 7k 3 LO NPN 3 LO NPN 3 LO NPN WARN2 WARN4 WARN5 ERR 1 2 0 5V 5 0V DCV 1 0 6 1 1 2 1 2 1 7 3 1 8 2 3 4 2 4 2 9 5 3 0 3 5 6 3 6 4 1 7 4 2 5 0 4 3 50V 100mA 1 2 33 0 1...

Page 29: ...original instructions 27 6 1 3 ON OFF ON OFF 6 1 2 26 ON OFF 6 1 2 ON OFF 6 2 RS 485 RS EN ON OFF 6 2 1 RS485 4 3 4 3 16 6 2 2 6 3 mm 38 50 65 75 CBA 750AT3 HC DSA V1 FRJ D 38 35 108 FRJ D 50 35 108...

Page 30: ...50 60Hz 1 3m3 min 9 5kPa 49 63dB 28 5kg CBA 750AT3 HC DSA V1 T 200V 5 0A 9 7kPa CBA 750AT3 HC DSA V1 CE 220 230V 4 7A 9 6kPa 1 1m A dB 2 3 100 115V 7 2 CBA 750AT3 HC V1 T CE 1 3 6 HDF 3030 120 F1 ZEO...

Page 31: ...7 CMN034 002 Translation of the original instructions 29 7 3 7 3 1 CBA 750AT3 HC DSA V1...

Page 32: ...30 12 7 2 7 2 28...

Page 33: ...s in MODE SELECT Mode 44 4 2 Shaking Setting mode 44 4 2 1 Manual Setting Mode for Shaking 44 4 2 2 Time Setting Mode for Shaking 45 4 2 3 Interval time Setting Mode for Auto shaking 45 4 3 Communicat...

Page 34: ...7 6 2 Communication Function 57 6 2 1 RS485 Communication 57 6 2 2 Ethernet 57 6 3 Removable Flange 57 Chapter 7 Appendix 58 7 1 Specifications 58 7 2 Consumables List 58 7 3 Electrical Diagram 59 7 3...

Page 35: ...with flammable explosive or corrosive mist smoke or gases CAUTION This device is designed for installation in a cleanroom or a clean factory Avoid installation in other areas such as outdoors Ensure a...

Page 36: ...to suck dry dust without potential dust explosion Be sure to connect the ground wire CAUTION Do not move the device while in operation Use the device in locations of pollution degree 2 Use a power sup...

Page 37: ...MN034 002 Original instructions 35 English 1 6 Safety Label Locations High voltage warning label High temperature warning label Do not disassemble label Name plate label High voltage warning label Nam...

Page 38: ...tects electrical parts from dust 1 Activated carbon cassette Adsorbs odor 1 Exhaust HEPA filter Cleans exhaust 1 Removable flange Connects a suction duct an exhaust duct 2 Power cable 3 m Connects to...

Page 39: ...ust and fume Secondary filter Protects electrical parts from dust Shaking motor chamber Alleviates clogging in the primary filter AT3 panel operation panel Operates the device Main power switch Turns...

Page 40: ...of the Left or Right arrow button changes the suction power to the next lower or higher level During MODE SELECT mode each pressing of the Left or Right arrow button moves the cursor left or right to...

Page 41: ...odes 2 4 2 While Stopped The Up Down arrow buttons cycle through indications Normal mode ON button OFF button Page 44 MODE SELECT button Page 43 ENTER button Held down for 3 sec Main power switch ON P...

Page 42: ...pressure Differential pressure Exhaust pressure Blower C Temperature around blower Runtime h Accumulated run time resettable Indicates run time accumulated since the last resetting Accumulated run ti...

Page 43: ...ion Ambient temperature 0 to 40 C Ambient humidity 80 RH or lower without dew condensation Ambient conditions Indoors not exposed to direct sunlight free of corrosive flammable gases oil mist and dust...

Page 44: ...is secured on the suction port 2 Connect the suction tube to be prepared separately to the removable flange IMPORTANT Ensure appropriate piping during operation The piping should be as short as pract...

Page 45: ...alternates between the Initial DP Check message and the suction power level and differential pressure values 6 When the registration completes the display shows the Initial DP Entry message and the de...

Page 46: ...Manual Setting Mode for Shaking Shaking is performed manually when the unit is not in operation 1 Move to the MODE SELECT mode 2 Press the Up Down arrow buttons to move to the shaking setting mode Sha...

Page 47: ...lue 7 Press the ENTER button to determine the value 8 To exit this mode press the MODE SELECT button to return to normal mode 4 2 3 Interval time Setting Mode for Auto shaking The cumulative time unti...

Page 48: ...number check screen appears showing the current settings 4 Press the Up Down arrow buttons to move to the item you want to set 5 Press the ENTER button The setting screen appears 6 Press the Up Down a...

Page 49: ...lume down alert timing and resetting the accumulated run time 1 Move to the MODE SELECT mode 2 Press the Up Down arrow buttons to move to the other setting mode Other Setting 3 Press the ENTER button...

Page 50: ...rs a WARN2 warning appears Replace the primary filter 5 1 1 Replacing the Primary Filter IMPORTANT The primary filter should be replaced in an area large enough to open the suction side filter case 1...

Page 51: ...5 Remove the secondary filter 6 Install a new secondary filter 7 Install the filter presser plate removed in step 4 and the shaking guard removed in step 3 using screws close the suction side filter c...

Page 52: ...crewdriver or other thin tipped tool to take it out carefully 2 Remove the fuses out of the fuse box and replace with new ones 5 3 Daily Inspection Inspection item Frequency Description Filter case Be...

Page 53: ...ly Error No 2 Press the MODE SELECT button to move to the error history mode If there are two or more error warning occurrences the number of occurrences precedes the error number 3 If there are two o...

Page 54: ...al Contact CHIKO AIRTEC WARN1 Internal temperature high Temperature around the blower is close to the error threshold Flashing Remains operational Follow the remedies for in 5 6 Troubleshooting Page 5...

Page 55: ...e motor may be active Turn off the main power and after 30 minutes resume the operation Primary or secondary filter not in place Install the primary and secondary filters correctly Snap locks disengag...

Page 56: ...Chapter 6 Useful Utilization Optional 54 Chapter 6 Useful Utilization Optional 6 1 Remote Cable 6 1 1 Standard Connection Diagram...

Page 57: ...Dust side Customer side pin pin Measuring instruments etc Monitor Add a protection circuit so that the rating is not exceeded Dust side Customer side Recommended DC voltage current 1 2 of maximum rati...

Page 58: ...occurs Green Operation output signal 3 Outputs LO during operation and HI when stopped Green white Abnormal output signal 3 Outputs HI during operation and LO when an error occurs Filter clogging out...

Page 59: ...n power is turned off 6 2 Communication Function With the optional communication board set Model RS 485 or RS EN it is possible to retrieve the information like the ON OFF operation and filter cloggin...

Page 60: ...is measured with a hose connected to the suction port at a distance of 1 m from the device on the A scale dB 2 2 7 2 9 m3 min When zeolite is adhered to the filter 3 Can be used in the area of 100 11...

Page 61: ...Chapter 7 Appendix CMN034 002 Original instructions 59 English 7 3 Electrical Diagram 7 3 1 CBA 750AT3 DSA HC V1...

Page 62: ...a CHIKO AIRTEC designated sales agent Blemish contamination or other appearance change that may occur during use Replacement of any consumable or accessory or use of any part not designated by CHIKO...

Page 63: ...MEMO...

Page 64: ...CHIKO AIRTEC CO LTD 562 0012 2 27 24 2 27 24 Hakushima Minoh Osaka 562 0012 Japan TEL 81 072 720 5151 FAX 81 072 720 5133 URL http chiko airtec jp...