ChildLife PG134, Assembly Instructions Manual

Page 1: ...Wrench 11 16 Wrench 1 2 Socket and Wrench 9 16 Socket and Wrench 5 16 Allen Wrench Drill with Phillips Driver Bit 3 8 Drill Bit 1 8 Drill Bit Hammer Tape Measure Utility Knife 2 ft level Carpenters Square 6 to 8 Step Ladder RECOMMENDED TOOLS Impact Driver 2 Saw Horses 4 Bar Clamps or C Clamps PG MA 0034 01 Lion s Den PG134 Assembly Instructions ...

Page 2: ...t contributions to children s safety that you can make CHILDLIFE strongly recommends on site adult supervision of children of all ages Safe swinging and climbing skills need to be taught to children just like any other physical activity The weight limit for any single user on CHILDLIFE play equipment is 200 pounds Limit the number of users to one on each swing The tower portion of the play system ...

Page 3: ...quipment any item that is not specifically designed for use with the equipment such as but not limited to jump ropes clotheslines pet leashes cables and chains These may become strangulation hazards To sit in the center of the swings with their full weight on the seats To hold on to swings and climbers with both hands To slide feet first never head first To watch for other children while swinging ...

Page 4: ...D 1 28 30 DECK FRAME HALF 1 29 63 7 8 CLIMBING WALL BACKBOARD 1 30 SMALL HANDLE 6 31 LONG HANDLE 3 32 SHIPS WHEEL 1 33 TELESCOPE 1 34 35 8 X 1 25 ROUND HEAD SCREW 18 36 CLIMBING ROPE 1 37 LADDER BRACKET 2 38 20 STEP 4 39 VINYL ROOF 1 PG 44 0070 PG 26 0005 PG 44 0067 PG 44 0069 PG 44 0072 PG 24 0066 PG 24 0067 PG 24 0022 PG 24 0023 PG 44 0027 PG 44 0022 PG 44 0015R PG 44 0015L PG 44 0023 PG AC 0012...

Page 5: ...PG HW N006 PG HW W006 PG HW N007 PG HW S009 PG HW W007 PG AC 0017 TIRE 1 87 PG HW B009 3 8 16 X 4 5 HEX BOLT 4 50 3 8 16 x 6 5 HEX BOLT 20 51 8 X 1 Round Head Screw 8 52 5 16 X 2 5 LAG SCREW 12 54 LONG DECK BOARD WITH HOLE 2 55 10 FLAT WASHER 42 56 10 X 1 ROUND HEAD SCREW 28 57 46 CLIMBING WALL BOARD CENTER 4 58 46 CLIMBING WALL BOARD SINGLE 5 59 46 CLIMBING WALL BOARD DOUBLE 2 60 46 CLIMBING WALL...

Page 6: ...1 HORIZONTAL ROOF SUPPORT PG 44 0072 05 2 CORNER POST PG 24 0066 06 12 CENTER ROOF SUPPORT PG 24 0067 07 2 TOP HORIZONTAL ROOF SUPPORT PG 24 0022 08 1 BASE PG 44 0027 10 1 BASE LADDER PG 44 0022 11 1 SIDE HORIZONTAL ROOF SUPPORT PG 24 0023 09 2 45 DEGREE ANGLE BRACE RIGHT PG 44 0015R 12 2 STANDARDPARTS ...

Page 7: ...OST PG 44 0071 17 4 18 1 LADDER SIDE CENTER PG 44 0068 LADDER RUNG PG ST 0003 19 5 MAIN BEAM PG 26 0005 20 4 21 1 ACCESSORY ARM PG 44 0017 22 6 LONG 2 X 6 DECK BOARD PG 26 0008 23 2 LONG 2 x4 DECK BOARD PG 24 0015 SHORT 2 x4 DECK BOARD PG 24 0014 24 4 SHORT 2 x6 DECK BOARD PG 26 0007 25 2 STANDARDPARTS 54 2 LONG 4 X 6 DECK BOARD W HOLE PG 26 0019 ...

Page 8: ...PG AC 0004 1 33 CLIMBING ROPE PG AC 0006 1 35 LADDER BRACKET PG HW M010 2 36 PG 26 0004 STEP 37 4 VINYL ROOF 38 PG AC 0013 1 CLIMBING WALL BOARD CENTER PG 26 0011 57 4 CLIMBING WALL BOARD SINGLE PG 26 013 58 5 PG 26 0009 CLIMBING WALL BOARD DOUBLE 59 2 PG 26 0010 CLIMBING WALL BOARD ROPE 60 1 PG AC 0003 CLIMBING ROCK 61 14 STANDARDPARTS 20 45 Degree Angle Brace Left PG 4X4 020 BRL 20 45 Degree Ang...

Page 9: ... PG HW M003 ANGLE BRACKET 66 2 PG HW M004 TRIANGLE SWING BEAM PLATE 72 1 PG HW M002 DUCTILE SWING HANGER 71 8 PG HW M009 CHAINS EYE BOLTS 80 1 PG AC 0017 TIRE 86 1 PG AC 0011 NAME PLATE 90 1 89 Belt swing green w chain PG AC 0008 1 Belt swing Yellow w chain PG AC 0009 2 88 TRAPEZE SET PG AC 0010 1 92 TIRE SWING SWIVEL PG HW M014 1 91 SPRING CLIP PG HW M008 9 OR 65 104 2 POSITION HEADBEAM PG 46 000...

Page 10: ... x 4 5 LAG SCREW PG HW L002 1 44 5 16 x 3 LAG SCREW PG HW L004 5 PG HW B006 3 8 16 x 6 HEX BOLT 12 5 16 x 4 LAG SCREW PG HW L005 41 5 16 x 5 LAG SCREW PG HW L006 17 42 46 10 8 79 5 16 16 X 2 5 CARRIAGE BOLT PG HW B007 2 52 5 16 x 2 5 LAG SCREW PG HW L003 12 PG HW S006 64 10 X 2 Self Tapping Screw 10 3 8 X 4 Lag Screw PG HW L013 95 8 ...

Page 11: ...OLT 77 1 PG HW B004 1 2 13 X 10 HEX BOLT 75 1 PG HW B003 3 8 16 X 9 HEX BOLT 78 1 PG HW N004 76 NYLON LOCK NUT 2 PG HW N005 73 1 2 13 ACORN NUT 2 PG HW W005 74 FLAT WASHER 6 11 PG HW B009 3 8 16 X 4 5 HEX BOLT 87 4 93 PG HW B011 3 8 X 6 5 Carriage Bolt 2 3 8 LOCK WASHER 2 PG HW W007 94 95 PG HW N008 3 8 STANDARD NUT 2 ...

Page 12: ...3 8 16 x 2 Socket Head Screw PG HW B010 14 43 8X4 PH FLAT HD WDSCR PG HW S010 16 39 8X2 PH FLAT HD WDSCR PG HW S004 198 55 10 Flat Washer PG HW W001 24 53 1 4 Flat Washer PG HW W002 18 8 X 1 ROUND HEAD SCREW 8 12 51 PG HW W006 5 16 STANDARD NUT PG HW N006 81 2 82 2 5 16 LOCK WASHER 10 X 1 ROUND HEAD SCREW PG HW S001 56 28 83 5 16 16 Acorn Nut PG HW N007 2 3 8 STANDARD WASHER 85 PG HW W007 1 84 8X2...

Page 13: ...R 1 37 WOOD LADDER THREAD 4 1 Attach Ladder Threads 37 to Ladder Side 18 and 04 Using Wood Screws 43 2 There should be 7 8 overhang on both sides of item 18 and item 04 See Detail 1 HARDWARE NEEDED 43 8x4 FLAT HEAD WOOD SCREW 16 18 7 8 7 8 DETAIL 1 Angle side faces up Holes face up ...

Page 14: ...WASHER 7 41 5 16 X 4 LAG SCREW 2 42 5 16 X 5 LAG SCREW 5 64 10 X 2 SELF TAPPING SCREW 10 using hardware items 40 and 44 Left end of item 11 should 41 42 40 PARTS NEEDED 03 84 LADDER SIDE LEFT 1 12 45 DEGREE ANGLE BRACE RIGHT 1 13 45 DEGREE ANGLE BRACE LEFT 1 19 21 3 8 LADDER RUNG 5 1 Slide Ladder Rungs 19 into Ladder center 18 and Ladder Side 03 onto rungs 19 as shown 24 5 8 2 Angle sides face up ...

Page 15: ... SCREW 66 PARTS NEEDED 01 LADDER SIDE 2 29 CLIMBING WALL BACKBOARD 1 57 CLIMBING WALL BOARD CENTER 4 58 CLIMBING WALL BOARD SINGLE 5 59 CLIMBING WALL BOARD DOUBLE 2 60 CLIMBING WALL BOARD ROPE 1 46 22 1 2 58 58 57 59 57 58 58 57 59 58 60 01 29 1 Lay items 01 as shown measuring 46 from outside face 2 Measure 22 1 2 down from angled edge of items 01 arrange items 57 59 and 60 in order shown Be sure ...

Page 16: ... shown bottom edge of items 12 and 13 must be flush with bottom face of item 10 5 Attach items 12 and 13 with hardware items 40 41 and 42 ROCK WALL BASE ASSEMBLY HARDWARE NEEDED 34 8X1 25 ROUND HEAD SCREW 14 40 5 16 FLAT WASHER 6 41 5 16 X 4 LAG SCREW 2 42 5 16 X 5 LAG SCREW 4 55 10 FLAT WASHER 14 63 3 8 16 X 2 SOCKET HEAD SCREW 14 PARTS NEEDED 10 BASE 1 12 ANGLE BRACE RIGHT 1 13 ANGLE BRACE LEFT ...

Page 17: ...ems 45 46 47 and 48 20 20 LADDER ASSEMBLY ROCK CLIMBING WALL ASSEMBLY 46 45 45 47 48 HARDWARE SHOULD BE HAND TIGHTENED ONLY LADDER ASSEMBLY ROCK CLIMBING WALL MAIN BEAM ASSEMBLY PARTS NEEDED ROCK CLIMBING WALL ASSEMBLY 1 LADDER ASSEMBLY 1 20 MAIN BEAM 4 HARDWARE NEEDED 45 3 8 FLAT WASHER 8 46 3 8 16 X 6 HEX BOLT 4 47 3 8 16 NYLON LOCK NUT 4 48 3 8 16 ACORN NUT 4 20 20 3 Tighten hardware only after...

Page 18: ... and attach to items 20 NOTE USE A CARPENTERS SQUARE TO ENSURE CORNER UPRIGHTS ARE SQUARE WITH ITEMS 20 3 Secure the Ladder Assembly by attaching items 03 and 04 to items items 20 and 17 Using hardware items 40 45 46 47 48 and 41 There should be minimal or no gaps between items 17 03 and 04 As shown in SEE DETAIL 2 4 Repeat steps 1 through 3 for the Rock Climbing Wall Assembly CORNER POST INSTALLA...

Page 19: ...e countersunk holes in bottom of items 05 are facing down TOP JOIST INSTALLATION PARTS NEEDED 05 HORIZONTAL ROOF SUPPORT 2 HARDWARE NEEDED 45 3 8 FLAT WASHER 8 47 3 8 NYLON LOCK NUT 4 48 3 8 16 ACORN NUT 4 50 3 8 16 x 6 5 HEX BOLT 4 05 45 50 48 47 45 COUNTER SINK FACING DOWN 17 17 05 17 ...

Page 20: ...S NEEDED 14 ROPE LADDER ARM 1 21 ACCESSORY ARM 1 71 DUCTILE SWING HANGER 2 HARDWARE NEEDED 42 5 16 X 5 LAG SCREW 4 40 5 16 FLAT WASHER 4 45 3 8 FLAT WASHER 8 47 3 8 NYLON LOCKNUT 4 87 3 8 16 X 4 5 HEX BOLT 4 ROPE LADDER ACCESSORY ARM INSTALLATION CARPENTERS SQUARE items 40 and 42 42 40 3 Attach item 71 as shown using hardware items 45 47 and 87 87 45 47 71 SEE DETAIL 1 DETAIL 1 14 45 ...

Page 21: ...RACKET RIGHT 94 1 20 45 ANGLE BRACKET LEFT HARDWARE NEEDED 95 3 8 X 4 LAG SCREW 8 45 3 8 FLAT WASHER 8 1 Attach 93 Angle Brace Left 94 Angle Brace Right to items 14 as shown 14 14 20 45 ANGLE BRACKET RIGHT 20 45 ANGLE BRACKET LEFT 45 95 ...

Page 22: ... 24 22 23 22 54 54 22 23 22 22 24 25 24 18 18 29 20 Bracket 36 underneath the deck 27 1 Lay item 27 face down on flat ground and attach item 36 on both ends using hardware 51 2 Lift assembled item 27 up and attach Ladder Bracket to items 18 and 29 using hardware 51 SEE DETAIL 1 3 Arrange items 22 23 24 25 and 54 across items and 20 as shown attach using hardware 39 PRE DRILLED HOLES IN PART 54 SHO...

Page 23: ...39 Also attach item 07 to item 05 using hardware 40 and 44 Make sure items 28 and 07 are flush at end Faces AS SHOWN 7 Attach items 09 to ends of items 05 making sure the ends are flush using hardware item 84 8 Attach item 08 to items 07 making sure the ends are flush Using hardware 84 PARTS NEEDED 07 CENTER ROOF SUPPORT 1 08 TOP HORIZONTAL ROOF SUPPORT 1 09 SIDE HORIZONTAL ROOF SUPPORT 2 26 DECK ...

Page 24: ...S SHOWN 2 Attach to items 26 and 05 using hardware item 39 3 Repeat step 1 to attach item 06 to front side of playset item 28 and 05 AS SHOWN PARTS NEEDED 06 CORNER POST ANGLE 12 HARDWARE NEEDED 39 8 X 2 FLAT HEAD WOOD SCREW 48 SIDE WALL INSTALLATION 26 2 ITEM 06 REMOVED FOR CLARITY 07 07 28 05 05 06 2 2 2 1 5 8 ...

Page 25: ...rap item 38 over right side item 10 and attach using hardware items 56 and 55 They should be evenly spaced 5 places from side to side 3 With item 55 assembled on item 56 lightly tap item 56 through item 38 and into item 10 4 Finish tightening with a screwdriver 5 Pull item 38 tight and repeat steps 2 3 and 4 for left side of 38 VINYL ROOF INSTALLATION 38 38 10 10 08 55 56 ...

Page 26: ...AT WASHER 18 56 10 X 1 ROUND HEAD SCREW 18 1 Atttach item 30 as shown to items 03 and 04 using hardware items 55 and 56 2 Attach items 31 as shown to items 03 04 and 18 using hardware items 55 and 56 3 Atttach item 30 as shown to items 07 and 17 using hardware items 55 and 56 4 Atttach item 30 as shown to items 01using hardware items 55 and 56 SAFETY HANDLE INSTALLATION ...

Page 27: ...tach item 32 as shown using hardware items 85 and 52 DO NOT OVER TIGHTEN LAG SCREW SHIPS WHEEL SHOULD TURN FREELY 2 Attach item 33 to item 07 as shown using hardware item 34 SHIPS WHEEL TELESCOPE INSTALLATION HARDWARE NEEDED 34 8 X 1 25 ROUND HEAD SCREW 4 52 5 16 X 2 5 LAG SCREW 1 85 3 8 STANDARD WASHER 1 ...

Page 28: ...on the back side of item 11 STEP 1 1 Thread item 35 up thru the bottom of item 21 and tie a double knot 2 Pull item 35 up and thru item 21 tie 4 single knots evenly spaced throughout the length item 35 APPROXIMATELY 18 TO 22 APART 3 Thread item 35 thru item 60 and tie a double knot on back side of board STEP 1 ROPE MUST BE TIGHT ENOUGH THAT IT CANNOT BE LOOPED BACK ON ITSELF AND NO MORE THAN 12 OF...

Page 29: ...0 PARTS NEEDED 136 3 POSITION HEAD BEAM 1 OR 14 2 POSITION HEAD BEAM 1 71 DUCTILE SWING HANGER 6 90 NAME PLATE 1 65 1 With the Head Beam 65 lying on the ground attach Ductile Swing Hangers 71 using Hex Bolt 50 Flat Washer 45 and Hex Nut 47 as shown 2 Center and attach Name Plate 90 to head beam with hardware provided BIGGER GAP IS AT A FRAM E END ...

Page 30: ...y and Items 67 together as shown Using hardware items 73 74 76 and 77 DO NOT TIGHTEN HARDWARE AT THIS TIME 69 as shown assemble U Shaped Bracket 69 73 76 74 74 75 POSITION LOWER HOLE AS SHOWN 70 77 74 67 67 74 76 73 66 U SHAPED BRACKET ASSEMBLY PARTS NEEDED 66 ANGLE BRACKET 2 67 118 A FRAME LEG 2 69 U JOINT CENTER SPACE BLOCK 1 70 U JOINT OUTSIDE 1 HARDWARE NEEDED 73 13 ACORN NUT 2 74 FLAT WASHER ...

Page 31: ...re items 45 47 and 50 2 When item 65 is sitting flat in the U Shaped Bracket attach with hardware items 40 42 from each Prop up the end of 3 Position Head Beam 65 6 for it to lay flat in the U Shaped Bracket side as shown PARTS NEEDED U SHAPED BRACKET ASSEMBLY 1 65 136 3 POSITION HEAD BEAM 1 HARDWARE NEEDED 40 5 16 FLAT WASHER 2 42 5 16 X 5 LAG SCREW 2 45 3 8 FLAT WASHER 4 47 3 8 NYLON LOCKNUT 2 5...

Page 32: ...ark the location of the holes to be made in items 67 Mark the location on one side and drill a 3 8 hole in items 67 attach using hardware R A I S E H E A D B E A M A T T A C H T O P L A Y S E T 78 45 45 47 72 40 52 67 DETAIL 1 40 42 DETAIL 3 68 65 05 48 40 52 PARTS NEEDED HEAD BEAM ASSEMBLY 1 72 SWING BEAM PLATE 1 Place the Head Beam Assembly and 72 on top of item 05 careful it does not slip off a...

Page 33: ... 5 16 ACORN NUT 2 91 SPRING CLIP 1 92 TIRE SWING SWIVEL 1 83 81 82 79 80 86 1 Using the holes drilled earlier in the Deck Boards attach Swivel 92 to bottom of Deck Boards using hardware items 74 79 81 82 and 83 as shown in Detail 1 2 Attach Eye Bolts and Chains to item 86 as shown in Detail 2 3 Attach assembled Tire Swing and Chains to Swivel as shown in Detail 1 DETAIL 2 DETAIL 1 74 40 92 91 92 9...

Page 34: ... surfacing mate rial is used It is recommended that a shock absorbing material should extend a minimum of 6 in all directions from the perimeter of stationary equipment such as climb ers and slides However because children may deliberately jump from a moving swing the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the pivot point...

Page 35: ...nt or distortion is unavoidable During dry hot weather timber may shrink and check this is a normal process of weathering After the first year of service it is advisable to apply a non toxic stain sealant safe for children s use Components covered under this limited lifetime warranty will be replaced free of charge excluding freight and labor fees Non residential use of the playset is prohibited a...