CHILLY 45-M, Instruction Manual

Page 1: ...O N M A N U A L C H I L L Y COMPACT WATER CHILLER INSTRUCTION MANUAL WTG QUANTOR GmbH Europa Allee 53 D 54343 F hren Tel 49 0 6502 99 995 0 Fax 49 0 6502 99 995 75 www quantor technology info quantor...

Page 2: ...Please observe these instructions otherwise the manufacturers liability for subsequent damage will be cancelled All rights required for further technical development and modi cation are reserved Prop...

Page 3: ...e operating instructions including national regulations on accident prevention as well as any speci c chiller safety instructions must be observed Safety instructions for user operator Protective guar...

Page 4: ...o prevent any damage occuring through transport operations 1 SAFETY PREVENTION OF ACCIDENTS Safety symbols This symbol is to be found next to all the safety instructions involving work that may result...

Page 5: ...g damages If damage occurs despite these instructions the unit must be checked by an expert and repaired as required before it is put into operation again Note The Manufacturers Liability excludes any...

Page 6: ...ot admitted The fresh air intake of the unit condensor may not be situated infront of a heat rejecting device like a pump or electric motor The unit must be set up on level solid surfaces only in orde...

Page 7: ...e consumer is greater than 5 m Refer to technical data pump diagram for ow rate and pressure available from the chiller Before starting up it is always necessary to prime the pump with the medium to b...

Page 8: ...r to start up it is always necessary to prime the pump with the medium to be transported Prior to start up the pump must be bled in order to remove air from the pump Bleeding of the pump Remove bleedi...

Page 9: ...er switch if installed The OPERATION light will light up during normal operation Master switch position O Off 1 Operation In case of irregularities occurring during operation or extraordinary noise th...

Page 10: ...water Cleanliness of the water uid should be tested daily If required the water uid has to be drained and the evaporator tank and pump has to be rinsed or cleaned Drain water from the tank as follows...

Page 11: ...centration should be checked and determined at required intervals of time Standstill for prolonged period Longer standstill of chiller requires draining of tank and complete water circuit For renewed...

Page 12: ...rers after sale service department if assis tance is required Corrective maintenance of the refrigeration cycle must be performed by competent refrigeration specialists only In case of any problems co...

Page 13: ...ct Replacement by quali ed techni cian only Fan Motor defect Switch off the chiller and restart after 3 hours only If compressor does not start replacement by quali ed refrigeration technician only If...

Page 14: ...NOSIS Fault Water cycle Possible cause Repairement Pump is not pumping any water Air in the water cycle Refer to air bleeding instructions in Documentation Pump fuse defect Replace fuse Pump defect Re...

Page 15: ...ibitor with similar characteri stics is prescribed from the manufacturer Organic sediments and algae in the water cycle can be controlled by analysing the number of organic germs If the number of orga...

Page 16: ...UROPE Nalco European Operations 2342 BV Oegstgeest P O Box 627 NL 2300 Leiden The Netherlands Phone 31 71 524 1100 Fax 31 71 524 1197 USA Nalco Company Nalco Center 1601 W Diehl Road Naperville IL 605...

Page 17: ...C 80 C Max time 8 h 8 h 8 h Mixture ratio 1 10 1 5 1 10 Steel Lime Rust Lime Rust SWEPcip AS SWEPcip RS SWEPcip S Max Temp 80 C 80 C 50 C Max time 8 h 8 h 8 h Mixture ratio 1 10 1 5 1 5 8 Waste dispos...

Page 18: ...Operating Instructions 17 FOR YOUR NOTICE...

Page 19: ...irectives below referenced including any alterations made at the time of the declaration Applied machine Directives EC Machine Directive 2006 42 EG EC EMV Directive 2014 30 EU Applied harmonized Stand...

Page 20: ...ature display digital Control voltage 230V AC Main Power supply 1 N PE 60Hz 230V 10 Total absorbed power kW max 2 8 Full load current A max 14 1 Safety fuse protection A 16 00 Sound pressure levels in...

Page 21: ...rbed power kW 0 60 Full load current A 3 60 Nominal flow rate m h 0 80 Nominal pressure rate bar 3 50 5 LIQUID TANK plastic Volume l 26 00 Outlet inlet connections Inch 1 2 6 WEIGHT AND PHYSICAL SIZE...

Page 22: ...Off 2 Normal display The actual medium temperature is displayed 3 Adjusting the setpoint a Fixed value regulation absolute control push 1x short SEt is displayed push 1x short the setpoint appears in...

Page 23: ...ed push 1x short AL is displayed push 1x short List of fitting mistakes those can be shown with the following button and push 1x short AL is displayed push 1x short The controler will be shown as stan...

Page 24: ...ung 2 control voltage 2 Anschlu leistung Total absorb power Max Betriebsstrom Full load Current Max Vorsicherung Safety Fuse Datum Name Datum Bearb Gepr Norm 28 04 2015 Bruchhof Wiebe Ursp 230 V 60 Hz...

Page 25: ...sator run capacitor Anlaufkondensator start capacitor Einspeisung power supply S mtliche Leitungen ohne besondere Querschnitts angabe sind H07V K 2 5mm all cables without numbers are H07V K 2 5mm K2 A...

Page 26: ...5mm all cables without numbers are H07V K 2 5mm B1 Kennbuchstabe B r ckfallverz gert mit Hilfsspannung Einstellung 30m 50 Druckschalter pressure switch Kompressor compressor Hochdruckschalter high pr...

Page 27: ...ption option Sammelst rung collecting fault A B 2 3 4 5 6 7 8 1 4 E0012482 Chilly 45 M USA 230 1 60 Hauptstromkreise Main circuit 5 Zust nderung Datum Name Datum Bearb Gepr Norm Ursp Ers f Ers d Zeich...

Page 28: ...5 F ACB 061F9248 ST120 230V AC Anlaufrelais 3RP1000 1AP30 3RP2005 1AP30 LZX RT424730 230V AC LZX RT78625 CAJ 4517 Z W4E350JN CM 1 3 1x230 V 60 Hz H216 41300 2X062 3TG10 10 OAL2 3TG10 10 OAL2 21H12KOE...

Page 29: ...ompressor compresseur 2 Verfl ssiger condenser condenseur 3 L fter fan ventilateur 4 HD Pressostat hp switch pressostat HP 6 Trockner drier d shydrateur 8 Expansionsventil expansion valve d tendeur 9...

Page 30: ......

Page 31: ......

Page 32: ...I N S T R U C T I O N M A N U A L C H I L L Y Dok ID V0 01 xx 02 2016...