background image

Table

 

5

 

Analysis

 

and

 

troubleshooting

 

of

 

faults

No

.

Faults

Cause

 

analysis

Solutions

1

Load

 

equipment

 

is

 

turned

 

on

but

 

the

 

controller

 

still

 

displays

 

undercurrent

 “≡

1”

1

The

 

sampling

 

current

 

is

 

smaller

 

than

 

150

A

 

or

 

the

 

secondary

 

circuit

 

of

 

the

 

current

 

transformer

 

is

 

open;

2

Fault

 

exists

 

in

 

the

 

current

 

transformer

 

or

 

the

 

controller

.

1

Check

 

if

 

the

 

secondary

 

circuit

 

of

 

the

 

sampling

 

current

 

transformer

 

is

 

open;

2

If

 

the

 

measured

 

IS1

 

and

 

IS2

 

sampling

 

currents

 

are

 

bigger

 

than

 

200

A

replace

 

the

 

controller

.

2

Sometimes

 

the

 

controller

 

displays“

0”

Current

 

transformer

 

sampling

 

current

 

is

 

bigger

 

than

 

6

.

0A

which

 

means

 

the

 

selected

 

sampling

 

current

 

transformer

 

ratio

 

is

 

too

 

small

Select

 

CT

 

based

 

on

 

the

 

primary

 

current

 

of

 

current

 

transformer

 

is

 

larger

 

than

 

load

 

current

3

Controller

 

always

 

displays

 “≡

U”

 

or

 

voltage

 

value

1

Undervoltage

 

or

 

overvoltage

 

alarm

display

 

this

 

code;

2

Product

 

fault

Test

 

voltage

 

before

 

increasing

 

set

 

overvoltage

 

threshold

If

 

the

 

increase

 

is

 

invalid

replace

 

the

 

product

.

4

The

 

displayed

 

power

 

factor

 

keeps

 

changing

or

 

the

 

leading

 

and

 

lagging

 

indicator

 

keep

 

switching

.

1

Load

 

is

 

relatively

 

low

 

and

 

sampling

 

current

 

is

 

smaller

 

than

 

200mA; 

2

Caused

 

by

 

frequent

 

load

 

change

such

 

as

 

electric

 

welding

 

machine

spot

-

welder

rolling

 

mill

pressing

 

machine

hauling

 

equipment; 

3

Electrical

 

load

 

is

 

not

 

stable;

 

transformer

 

load

 

rate

 

is

 

relatively

 

low

.

1

Turn

 

on

 

motor

 

load

 

and

 

observe

 

the

 

display

 

of

 

the

 

controller;

2

Select

 

dynamic

 

reactive

 

power

 

compensation

 

equipment

 

for

 

fast

 

changing

 

load;3

Select

 

controller

 

that

 

uses

 

non

-

isometric

 

optimal

 

switching

such

 

as

 

NWK1

-

GR

 

liquid

 

crystal

 

controller

.

5

After

 

adding

 

capacitors

the

 

power

 

factor

 

remains

 

almost

 

the

 

same

.

The

 

installation

 

position

 

of

 

the

 

current

 

transformer

 

is

 

wrong;

 

the

 

primary

 

current

 

is

 

not

 

included

 

in

 

the

 

cabinet

.

Take

 

total

 

current

sampling

 

current

 

=

load

 

current

 + 

capacitor

 

current

which

 

means

 

the

 

primary

 

line

 

of

 

the

 

cabinet

 

is

 

connected

 

after

 

the

 

sampling

 

transformer

.

6

No

 

matter

 

what

 

load

the

 

controller

 

always

 

displays

 

leading

the

 

power

 

factor

 

is

 

negative

and

 

the

 

system

 

does

 

not

 

operate

 

automatically

1

Wrong

 

sampling

 

phase

 

sequence

such

 

as

 

phase

 

A

 

for

 

current

and

 

phase

 

AB

 

for

 

voltage;

 

2

There

 

is

 

equipment

 

such

 

as

 

frequency

 

converter

 

or

 

rectifier

 

installed

 

at

 

load

 

end

which

 

causes

 

harmonic

 

interference

1

Determine

 

sampling

 

phase

 

sequence

 

according

 

to

 

7

.

3

.

4;

2

Select

 

NWK1

-

GR

 

liquid

 

crystal

 

controller

 

with

 

stronger

 

anti

-

harmonic

 

interference

 

capability

.

7

Capacitor

 

switching

 

is

 

too

 

frequent

1

Fast

 

change

 

of

 

load

 

current

the

 

set

 

delay

 

time

 

is

 

shorter

 

than

 

10s;

2

The

 

set

 

target

 

power

 

factor

 

is

 

too

 

low;

3

The

 

set

 

reactive

 

power

 

threshold

 

is

 

too

 

low

.

1

The

 

set

 

delay

 

time

 

is

 

longer

 

than

 

30s;
2

Increase

 

target

 

power

 

factor;

3

Increase

 

reactive

 

power

 

threshold

 

properly

.

8

The

 

displayed

 

power

 

factor

 

is

 

lower

 

than

 

0

.

90

but

 

no

 

capacitor

 

is

 

added

 

automatically

.

1

Load

 

is

 

relatively

 

low

the

 

required

 

reactive

 

power

 

Qs

 

is

 

smaller

 

than

 

set

 

value

 

of

 

F

-

1

 

reactive

 

power

 

threshold;

 

2

The

 

set

 

transformer

 

ratio

 

is

 

too

 

small

.

1

Recommend

 

to

 

replace

 

with

 

2

 

groups

 

of

 

capacitors

 

with

 

smaller

 

capacity;
2

Set

 

transformer

 

ratio

 

correctly;

9

The

 

controller

 

displays

 

garbage

 

characters

 

or

 

the

 

controller

 

is

 

crashed

.

1

Abnormalities

 

such

 

as

 

lightning

 

strike;

2

Electromagnetic

 

interference

Disconnect

 

the

 

power

 

and

 

restart

 

the

 

machine

If

 

the

 

problem

 

occurs

 

repeatedly

replace

 

the

 

product

.

JKF8 SeriesSmart Low-Voltage Reactive Power Compensation Controller

08

Summary of Contents for JKF8 Series

Page 1: ...Standard JB T 9663 2013 NO 2021 01 JKF8 Series Smart Low Voltage Reactive Power Compensation Controller User Instructions ...

Page 2: ...maintenance 2 Installation in any damp condensed phase environment with inflammable and explosive gas is forbidden 3 When the product is being installed or maintained the power must be switched off 4 You are prohibited from touching the conductive part when the product is operating ...

Page 3: ...heric conditions 50 relative humidity at 40 up to 90 at 20 Altitude 2000m take ventilation heat dissipation and anti condensation measures for altitude above 2000m Pollution class installation category Free from hazardous gases and vapors conductive or explosive dusts and strong mechanical vibration Functions Control strategy Compound control of reactive power and power factor ensuring reliable sw...

Page 4: ...external sampling current transformer 5 1200 set ratio factory preset 60 means 300 5 Delay time setup 5 120 seconds factory preset 30 seconds Setup mode Full automatic mode display code 1 no need to set adding threshold and removing threshold Manual setup mode display code 0 adding threshold and removing threshold need to be set manually Adding threshold setup Full automatic mode capacity of the s...

Page 5: ...ly and fixing of the controller Figure 2 Product installation and fixing Table 2 Description of dynamic parameters Code Definitions Unit Description I Current A Use approximate value when measured value exceeds display range for example displays E13 for 1260A U Voltage V Displays measured voltage Q Reactive power kvar Use approximate value when measured value exceeds display range for example disp...

Page 6: ...se A for current phase B and C for voltage phase B for current phase A and C for voltage phase C for current phase A and B for voltage Terminal COM is the relay common terminal for the output of group 1 12 of the controller Terminals 1 12 are used for output control of the contactors of the compensation circuits of the capacitor display If the system voltage is 3 phase 380V and the coil voltage of...

Page 7: ...dd capacitors level by level until the grid reactive power demand is lower than reactive power threshold Qs and the power factor is not bigger than target power factor when the power factor of the grid exceeds target power factor the leading indicator will start flashing the system will automatically remove capacitor banks in operation level by level in 5 seconds 3 3 2 Parameter setup 3 3 2 1 See ...

Page 8: ...ts the value of each circuit is 15 20 30 30 30 30 30 30 then the set Qs value should be minimum capacity of 15 kilovar F 1 SET 15 Manual switching In automatic mode press and hold SET menu key for 3 seconds to enter manual mode Press adjustment display key to add one group of capacitor bank press parameter display key to remove one group of capacitor bank Circular self testing In automatic mode pr...

Page 9: ...re disconnecting the power supply of the cabinet 4 1 4 Short circuit the secondary side of the sampling current transformer before removing or replacing the JKF8 controller to prevent open circuit of the current transformer Remove the short circuit line after reinstalling the controller 4 2 Analysis and troubleshooting of faults 3 3 3 Preparation and inspection before use 1 Before using the capaci...

Page 10: ... adding capacitors the power factor remains almost the same The installation position of the current transformer is wrong the primary current is not included in the cabinet Take total current sampling current load current capacitor current which means the primary line of the cabinet is connected after the sampling transformer 6 No matter what load the controller always displays leading the power f...

Page 11: ... be disposed of according to the industrial waste treatment process or be sent to the recycling station for assortment dismantling and recycling according to local regulations 5 Environmental Protection 09 JKF8 SeriesSmart Low Voltage Reactive Power Compensation Controller ...

Page 12: ...JKF8 SeriesSmart Low Voltage Reactive Power Compensation Controller DR J03 JKF8 Series Smart Low Voltage Reactive Power Compensation Controller JB T 9663 2013 10 ...

Page 13: ...JKF8 SeriesSmart Low Voltage Reactive Power Compensation Controller 11 ...

Page 14: ...JKF8 Series Smart Low Voltage Reactive Power Compensation Controller User Instructions ...

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