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06

NWC1 Series Self-healing Low Voltage Shunt Capacitors

Table

 

7

 

Analysis

 

and

 

Troubleshooting

 

of

 

Faults

No

.

Faults

Cause

 

analysis

Troubleshooting

 

method

1

The

 

measured

 

current

 

of

 

a

 

newly

 

connected

 

capacitor

 

is

 

much

 

smaller

 

than

 

the

 

rated

 

current

 

on

 

its

 

nameplate

 (

same

 

for

 

multiple

 

capacitors

).

If

 

a

 

capacitor

 

with

 

higher

 

rated

 

voltage

 

is

 

connected

 

to

 

380V

 

grid

the

 

actual

 

output

 

current

 

will

 

be

 

much

 

smaller

which

 

is

 

normal

There

 

is

 

nothing

 

wrong

 

with

 

the

 

capacitor

it

 

is

 

just

 

derated

.

User

 

should

 

determine

 

the

 

status

 

of

 

a

 

capacitor

 

based

 

on

 

its

 

measured

 

capacitance

 

value

 (μ

F

). 

The

 

actual

 

operating

 

current

 

IC

Uc

/

UN

 ×

IN

2

The

 

current

 

of

 

the

 

capacitor

 

is

 

closed

 

to

 

rated

 

current

 

when

 

it

 

is

 

first

 

put

 

into

 

operation

but

 

the

 

current

 

drops

 

after

 

a

 

period

 

of

 

time

The

 

current

 

drops

 

as

 

the

 

capacitance

 

value

 

of

 

the

 

capacitance

 

decreases

There

 

are

 

several

 

reasons

 

for

 

capacitance

 

decrease

 

such

 

as

 

improper

 

use

large

 

harmonic

 

or

 

quality

 

defect

.

Find

 

out

 

the

 

reason

 

and

 

solve

 

the

 

problem

User

 

must

 

replace

 

the

 

capacitor

 

if

 

the

 

capacitance

 

value

 

drops

 

below

 

50

%.

3

The

 

terminal

 

screws

 

of

 

the

 

capacitor

 

generate

 

heat

 

or

 

even

 

turn

 

into

 

black

 

during

 

operation

.

The

 

wire

 

nuts

 

are

 

loose

 

or

 

not

 

tightened

 

properly

 

during

 

installation

.

If

 

the

 

nuts

 

are

 

tightened

 

properly

the

 

reason

 

might

 

be

 

long

-

term

 

overcurrent

 

due

 

to

 

harmonic

 

current

 

amplification

 

in

 

the

 

grid

Tighten

 

the

 

nuts

replace

 

nuts

flat

 

gaskets

elastic

 

washer

 

if

 

necessary

4

The

 

fuse

 

in

 

branch

 

circuit

 

blows

 

frequently

 (

or

 

miniature

 

circuit

 

breaker

 

trips

 

frequently

); 

the

 

CJ19

 

contactor

 

fuses;

 

the

 

current

-

limiting

 

resistance

 

burns

 

frequently;

 

the

 

surface

 

of

 

XD1

 

current

-

limiting

 

reactor

 

case

 

cracks

etc

.

These

 

symptoms

 

are

 

typical

 

when

 

the

 

grid

 

harmonic

 

is

 

too

 

big

 

or

 

there

 

is

 

intermittent

 

resonance

 

in

 

the

 

grid

.

Conduct

 

grid

 

harmonic

 

test

 

or

 

check

 

if

 

there

 

are

 

harmonic

 

sources

 

such

 

as

 

frequent

 

converter

rectifier

intermediate

 

frequency

 

furnace

 

or

 

electric

-

arc

 

furnace

 

installed

 

at

 

load

 

end

See

 

3

.

3

.

2

 

for

 

harmonic

 

suppression

 

measures

.

5

Sometimes

 

there

 

is

 

buzzing

 

sound

 

in

 

the

 

cabinet

 

during

 

operation

There

 

is

 

harmonic

 

current

 

passing

 

through

 

the

 

capacitor

.

User

 

must

 

take

 

harmonic

 

suppression

 

measures

 

if

 

the

 

harmonic

 

current

 

is

 

too

 

big

 

(

same

 

as

 

4

)

6

There

 

is

 

significant

 

current

 

increase

 

when

 

adding

 

a

 

capacitor

 

into

 

a

 

group

.

Either

 

abnormal

 

power

 

frequency

 

resonance

 (

underloading

), 

or

 

harmonic

 

current

 

amplification

 

or

 

there

 

is

 

resonance

.

Same

 

as

 

4

7

Slight

 

deformation

 

occurs

 

to

 

the

 

capacitor

 

case

 

after

 

the

 

capacitor

 

has

 

been

 

used

 

for

 

a

 

period

 

of

 

time

,

 

and

 

no

 

current

 

can

 

be

 

detected

Long

-

term

 

overtemperature

 

or

 

overcurrent

 

operation

 

of

 

the

 

capacitor

 

which

 

cause

 

self

-

healing

 

breakdown

 

of

 

internal

 

components

 

that

 

generates

 

gases

 

and

 

increases

 

internal

 

pressure

When

 

the

 

overpressure

 

protector

 

breaks

slight

 

deformation

 

can

 

occur

 

to

 

the

 

capacitor

 

case

.

Use

 

heat

 

dissipation

 

measures

 

to

 

lower

 

the

 

ambient

 

operating

 

temperature

 

of

 

the

 

capacitor

Select

 

products

 

with

 

higher

 

rated

 

voltage

Harmonic

 

suppression

 

measures

 

are

 

the

 

same

 

as

 

described

 

in

 

4

.

9

 

Warranty

 

Period

Environmental

 

Protection

 

and

 

Law

 & 

Regulations

9

.

1

 

Warranty

 

period

        

The

 

warranty

 

period

 

of

 

the

 

product

 

is

 

30

 

months

 

from

 

production

 (

delivery

date

 

if

 

the

 

product

 

is

 

kept

 

under

 

normal

 

storage

 

conditions

 

and

 

the

 

package

 

or

 

the

 

product

 

itself

 

is

 

in

 

good

 

condition

If

 

the

 

warranty

 

period

 

has

 

expired

please

 

inspect

 

the

 

product

 

and

 

make

 

sure

 

it

 

meets

 

all

 

the

 

requirements

 

before

 

installing

 

and

 

using

 

the

 

product

The

 

following

 

circumstances

 

are

 

not

 

within

 

the

 

scope

 

of

 

warranty

 (

excluding

 

repair

 

or

 

replacement

):

Summary of Contents for NWC1 Series

Page 1: ...Standard IEC 60831 1 2014 IEC 60831 2 2014 NO 2021 01 NWC1 Series Self healing Low Voltage Shunt Capacitors ...

Page 2: ...maintenance 2 Installation in any damp condensed phase environment with inflammable and explosive gas is forbidden 3 When the product is being installed or maintained the power must be switched off 4 You are prohibited from touching the conductive part when the product is operating ...

Page 3: ...ation Commissioning and Operation Main Features Outline and Installation Dimensions Analysis and Troubleshooting of Faults Maintenance and Storage Product Selection and Ordering Information 11 Environmental Protection 01 01 01 02 04 04 06 06 07 08 08 Use Purpose and Application Range Warranty Period Environmental Protection and Law Regulations ...

Page 4: ...wer electronic equipment frequency converter energy saving transformation such as motor speed regulation variable frequency air conditioner etc DC rectifier inverter electrolytic plating equipment electric arc furnace and intermediate frequency furnace etc See Table 1 for capacitor selection and harmonic suppression measures under harmonic environment 3 Conditions for Normal Use Installation and T...

Page 5: ...overvoltage 1 1UN no more than 8h of continuous operation within 24h Maximum allowable overcurrent 1 3IN no more than 2h of continuous operation within 24h Short time 2 0IN Self discharge characteristics Residual voltage drops from 2UN to 75V DC or below within 3min after power off Ambient temperature 25 50 25 C Customizable 40 50 Relative temperature 50 at 40 90 at 20 Altitude m 2000 Tightening t...

Page 6: ... fuse for short circuit protection For capacitors with capacity 30kvar user can use miniature circuit breaker for short circuit protection For capacitors with capacity 30kvar miniature circuit breaker is not recommended RT36 or NT00 NWC1 series square case products consist of fully independent units with automatic protection functions The units use cylindrical stretched aluminum enclosure while th...

Page 7: ...ng lug See Table 6 for the selection of conductor sectional area Figure 5 Capacitor installation drawing Table 5 Installation spacing and safety distance Capacity kvar Minimum installation spacing S1 mm Safety distance at the top of capacitors S2 mm 1 20 30 50 22 32 50 50 35 100 80 50 6 4 Preparation and inspection before use 6 4 1 Before using the capacitor user should check if the model on the n...

Page 8: ...orage 7 1 Daily maintenance and calibration Check if the operating current of the capacitor is normal by using the amperemeter and compensation controller in the cabinet Check if there is any deformation oil leakage and overheating Abnormalities such as overcurrent and overtemperature caused by harmonic will reduce the service life of the capacitor and can cause damage to other components and cond...

Page 9: ...ms are typical when the grid harmonic is too big or there is intermittent resonance in the grid Conduct grid harmonic test or check if there are harmonic sources such as frequent converter rectifier intermediate frequency furnace or electric arc furnace installed at load end See 3 3 2 for harmonic suppression measures 5 Sometimes there is buzzing sound in the cabinet during operation There is harm...

Page 10: ...tment process or be sent to the recycling station for assortment dismantling and recycling according to local regulations In order to protect the environment the product or product parts should be disposed of according to the industrial waste treatment process or be sent to the recycling station for assortment dismantling and recycling according to local regulations 10 1 User should provide produc...

Page 11: ...08 NWC1 Series Self healing Low Voltage Shunt Capacitors DR J03 NWC1 Series Self healing Low Voltage Shunt Capacitors IEC 60831 1 2014 IEC 60831 2 2014 ...

Page 12: ...NWC1 Series Self healing Low Voltage Shunt Capacitors User Instructions ...

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