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S #
Part/ Component
Maintenance Item
Troubleshooting
1
Engine
Change engine oil and oil filter
Check coolant level
Adjust idling speed: 1300 + 100 r/m, listen for any abnormal
noises coming from the engine, clean air filter core
2
Brakes
Front and rear brakes
Hand brake
Brake fluid level; Brake pedal travel 15 - 20 mm;
Hand brake travel 2 to 3 clicks
3
Steering assembly
Steering play
Tighten bolts and nuts of steering assembly
4
Transmission box
Gear shifting
Belt abrasion
5
Gear box
Change gear oil
6
Front & rear differential
Change gear oil
7
Tires
Tire pressure and tread depth
Front tie-in: -3 - 3 mm
8
Transmission assembly
Bolts on front and rear differentials
Bolts, flange nuts on transmission
shaft
Tighten bolts and nuts
9
Lights
Headlight, brake light, Signal light,
Dashboard lights, Running lights
Bulbs; Switches; Buttons
19 Battery
Battery electrolyte level
Electrolyte level should be in between the upper and lower
markings. Use only distilled water to top off electrolyte level,
11 Instruments
Normal reading
12 Dump box and winch
Normal working order
Routine maintenance item table (checked by UTV owner)