Chloride CP3000 Series, Owner'S Manual

Page 1: ...CHLORIDE POWER PROTECTION THREE PHASE Uninterruptible Power System Owner sManual CP3000 Series P N 913 537 REV C ...

Page 2: ...ii UserandOperatingManual Chloride Power Protection 28430 North Ballard Drive Lake Forest IL 60045 Toll Free Phone 800 239 2257 Toll Free Fax 800 833 6829 Phone 847 990 3228 Fax 847 549 7917 ...

Page 3: ...F CONFORMITY The manufacturer CHLORIDE POWER PROTECTION Head office at 28430 North Ballard Drive Lake Forest IL 60045 USA HEREBY DECLARES THAT THE PRODUCT CP3000 CONFORMS TO THE FOLLOWING REGULATIONS UL1778 FCC PART 15 ...

Page 4: ...SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS FOR THE CP3000 SERIES THAT SHOULD BE FOLLOWED DURING INSTALLATION AND MAINTANANCE OF THE UPS BATTERIES OPTIONS AND ACCESSERIES ...

Page 5: ...HAPTER 1 DELIVERY AND STORAGE Delivery 1 Unpacking 1 Handling 2 Storage 3 CHAPTER 2 PREPERATIONS FOR INSTALLATION Environmental Conditions 4 Access area 5 Floor loading 6 CHAPTER 3 INSTALLATION Installation data 7 Specifications 8 Suggested cable sizes 9 Terminations 10 Protection devices 11 Electrical connections 12 ...

Page 6: ...Menus 24 Warnings and Faults 29 Maintenance by pass switch and power control unit breaker 30 Operating modes 31 Operational procedures 32 Chapter 6 COMMUNICATIONS Interface slots 33 Communication slot adaptability 34 RAU RLY DRV 35 AS400 36 RS232 37 Manage UPSnet 38 LIFE 2000 39 Industrial contacts 40 Chapter 7 MAINTENANCE 41 ...

Page 7: ...ion Even with the battery disconnected and the unit unplugged energy is stored in high voltage capacitors and represents a severe shock hazard Other Safety Considerations The system is not intended for outdoor use The operating environment should be maintained within the parameters stated in the manual Keep the cabinet doors closed and locked to ensure proper cooling airflow and to protect personn...

Page 8: ...nt WARNING 1 An insulated grounding conductor that is identical in size insulation material and thickness to the grounded and ungrounded branch circuit conductors except that it is green with or without one or more yellow stripes is to be installed as part of the branch circuit that supplies the unit or system 2 The grounding conductor supplied in 1 is to be grounded to earth at the service equipm...

Page 9: ...en the UPS is operating in a commercial environment The UPS generates uses and can radiate radio frequency energy If installation and use is not in accordance with the instruction manual it may cause harmful interference to radio communications ATTENTION Operation of this equipment in a residential area may cause harmful radio communications interference The user is responsible for correcting the ...

Page 10: ...eightforwarder UNPACKING Careshouldbetakenwhenremoving thepackaging in order to avoiddamaging the equipment Check allpackaging materials to ensure thatno items arediscarded Removethepackagingfollowing thesequenceillustrated infigure1 Shippingbracketsare attached to theUPS orbatterycabinetsand skid Removethebracketsbyremoving theshippingbolts attached to theskid andUPSorbattery cabinet s Figure 1 S...

Page 11: ...UPS and battery cabinet has been fitted with casters to allow ease of installation It is recommended that the UPS and Battery cabinets be moved with a pallet jack or fork lift over long distances The side skirts have been intentionally left off to allow fork access under the UPS or battery cabinets See figure 2 Figure 2 Handling theUPS ...

Page 12: ...erature above 77 F 25 C Each increment of 15 F 8 C above 77 F 25 C reduces the expected battery life by 50 See battery manufacturer s recommendations The ideal environmental temperature range is 59 F to 77 F due to the battery life design at 77 F Each increment of 15 F above 77 F reduces the expected battery life by 50 See battery manufacturer s recommendations UPS without batteries 4 F to 140 F 2...

Page 13: ...nd the presence of conductive powder or dust Do not stack units and do not place any objects on top of the unit Although the functional temperature range of the UPS is 32 F to 104 F 0 C to 40 C The ideal environmental temperature range is 59 F to 77 F 15 C to 25 C due to the battery life design at 77 F 25 C Each increment of 15 F above 77 F reduces the expected battery life by 50 See battery manuf...

Page 14: ...rried out Access doors must be sufficiently large to permit passage of the unit The UPS has been designed to provide front access for maintenance purposes See figure 3 Figure 3 TOP ENTRY PLATE FAN EXHAUST STATIONARY CASTERS SWIVEL CASTERS 69 0 38 6 TOP BACK FRONT SIDE BOTTOM 27 6 ...

Page 15: ...f supporting the weight of the UPS and battery cabinets The weight of these cabinets can be found in table 1 To ease movement over short distances the UPS is fitted with casters See figure 4 Figure 4 Floor assembly for ease of movement CASTERS LEVELING BOTTOM CABLE ENTRY PLATE BOTTOM ...

Page 16: ...andards U N L E S S M A N U F A C T U R E R S S P E C I F I C A T I O N S T A T E S O T H E R W I S E INSTALLATION DATA Ambient temperature 32 F to 104 F 0 C to 40 C Relative humidity w o condensing at 20 C 0 95 Max Altitude w o de rating 5000 ft a s l Cable entry top or bottom Air inlet front bottom Air outlet rear Chapter 3 ...

Page 17: ...208 208 480 208 208 480 Current Arms 28 28 12 42 42 18 56 56 24 Frequency Hz 60 BY PASS OUTPUT Wave form SINUSOIDAL Maxi dissipation nominal load and battery in recharge BTU Hr 4443 6118 8150 Battery End of Discharge Adc 28 42 55 Mechanical data Length Inches 38 6 Width Inches 27 6 Height Inches 69 0 Weight without batteries and input filter Lbs 850 Weight with standard autonomy Lbs 1590 Maximum n...

Page 18: ...er dimension shall be selected For dual input use same cable sizes for single dual input cables Table 2 Recommended cable size Unit UPS power rating Description Kva I 0 Vac 10 208 208 10 480 208 10 480 480 15 208 208 15 480 208 15 480 480 20 208 208 20 480 208 20 480 480 Max cable size for terminals Awg 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 Input phase cable size Awg 8 12 12 6 10 10 4 10 10 Input ne...

Page 19: ...INAL WIRE SIZE OF CLAMP TERMINATION TIGHTENING TORQUE lb in TYPE SCREW INPUT A B C 6 1 0 50 SLOTTED BY PASS A B C N 6 1 0 50 SLOTTED OUTPUT A B C N 6 1 0 50 SLOTTED INTERNAL BATTERY BATTERY 8 1 0 45 SLOTTED EXTERNAL BATTERY BATTERY 8 1 0 45 SLOTTED CUSTOMER GROUND GROUND 14 2 0 45 SLOTTED ...

Page 20: ...ables and the equipment For recommended fuses circuit breakers see table 4 It is recommended that the protection be selected for the highest rated UPS kVA for future kVA upgrades Table 4 Recommended fuses or circuit breakers VOLTAGE PROTECTION DEVICE 10kVA 15kVA 20kVA 208V INPUT Breaker 50 65 80 208V OUTPUT Breaker 35 60 70 480V INPUT Breaker 25 30 40 480V OUTPUT Breaker 20 25 30 ...

Page 21: ...e front of the UPS figure 2 Cables can be brought in from the top through the access plate and routed through the channels or bottom through an access plate See figure 3 for the electrical connections Figure 5 Electrical routing REMOVE THE SWITCH HANDLE AND FRONT PANEL TO ACCESS ELECTRICAL CONNECTIONS TOP CABLE ENTRY BOTTOM CABLE ENTRY UPS Bottom Plate UPS Top Plate ...

Page 22: ...13 UPS Top Plate template ...

Page 23: ...14 UPS Bottom Plate template ...

Page 24: ...l not be required If there is a question concerning this option please contact Chloride technical support 1 Connect the ground wire to the protected earth 2 For single input connect the AC wires to the INPUT A B C and N with jumpers 3 For dual input connect the MAIN AC wires to the INPUT A B C and BY PASS AC wires to BY PASS A B C and N remove jumpers 4 Connect the output AC wires to the output A ...

Page 25: ...ries located in the front lower left section of the UPS Optional extended run times can be purchased or added Figure 7 Note If an external battery cabinet is purchased it is recommended that this battery cabinet be located adjacent to the UPS cabinet This external battery cabinet comes complete with protection devices and correctly sized cables When batteries are sourced from other suppliers it is...

Page 26: ...net The battery runtime can be increased by employing either one or two optional battery cabinet Both the UPS and battery cabinet are similar in appearance however there is no display panel in the battery cabinet Figure 8 HCAB ...

Page 27: ...18 Figure 9 GCAB ...

Page 28: ...19 Battery Cabinet Conduit Plate Template ...

Page 29: ...interface LED s Light Emitting Diode inform the user about three operating parameters of the UPS LED 1 2 3 The LCD Liquid Crystal Display will provide detail on messages alarms values and operating conditions of the UPS Figure 10 Chapter 5 13 3 2 1 6 12 9 4 8 10 11 5 7 ...

Page 30: ... load is supplied by the By pass AC power SUMMARY ALARM When this LED is solid the UPS is operating with a fault condition When blinking it indicates a warning condition INVERTER ON OFF When this button is pushed the Inverter is turned either on or off ENTER This button allows access to menus on the LCD ESCAPE This button escapes from any menu on the LCD ...

Page 31: ...m EQUIPMENT POWER OFF This button turns off the entire UPS in 0 seconds LEFT ARROW This button allows the user to scroll left on the LCD RIGHT ARROW This button allows the user to scroll right on the LCD DOWN ARROW This button allows the user to scroll down on the LCD UP ARROW This button allows the user to scroll up on the LCD ...

Page 32: ...23 Menu Structure ...

Page 33: ...R button to select screen Use the UP and DOWN arrows to toggle through current screen The Actual Values screen s function is to allow access to various parameters at different locations of the UPS shown for By pass input The By pass Input screen displays parameters regarding the By pass input Parameters displayed are Voltage L1 Voltage L2 Voltage L3 and Frequency Press down or up arrows to view ot...

Page 34: ... residual capacity expected run time and temperature 8C Press down or up arrows to view other entries Press ESC to exit The Actual Values screen s function is to allow access to various parameters at different locations of the UPS shown for DC Bus UPS OUTPUT Voltage L1 Voltage L2 The UPS Output screen displays parameters regarding the UPS output Parameters displayed are Voltage L1 Voltage L2 Volta...

Page 35: ...to provide the user the selection options for viewing various information about the UPS This is the highest level for menu selectibility To return to previous screen press ESC button Press the ENTER button to select screen Use the UP and DOWN arrows to toggle through current screen Shown for alarm information The Alarm Information screen displays parameters regarding the alarms Shown for No for No...

Page 36: ... and DOWN arrows to toggle through current screen Shown for display settings The Display Settings screen displays a sub menu regarding the display Sub menus displayed are Language and Contrast Shown for Language sub menu To return to previous screen press ESC button The Language screen will display a selection of multiple languages in which will change the text of the display LCD to the appropriat...

Page 37: ...eturn to previous screen press ESC button Shown for the contrast sub menu The Main Menu screen s function is to provide the user the selection options for viewing various information about the UPS This is the highest level for menu selectibility To return to previous screen press ESC button Press the ENTER button to select screen Use the UP and DOWN arrows to toggle through current screen Shown fo...

Page 38: ... Battery rest time exceeded Electronics defective signal processor defective Battery under voltage Defect in the power electronics rectifier Commissioning or test mode initiated Defect in the power electronics UCE supervision Battery switch not engaged Over current cutoff Ventilator lifetime exceeded False parameter input during H W init Connection to charger lost UPS output out of tolerance Outpu...

Page 39: ...NTENANCE BY PASS SWITCH AND POWER CONTROL UNIT BREAKER The maintenance By pass switch SW1 and the power control unit breaker CB1 are located on the inside lower front right panel Figure 11 Power Control Panel ...

Page 40: ...been corrected This will happen only if it is electronically switched and not if the inverter is turned off Maintenance By pass Operation Assuming that CB1 F1 and F2 are off and SW1 is in position 3 the load is supplied directly by the mains supply The Service By pass is used to supply the load during maintenance operations In this mode the Service By pass Switch could be set to either 2 or 3 depe...

Page 41: ...NVERTER ON button for 3 seconds on the front panel MAINTENANCE BY PASS PROCEDURE 1 Press INVERTER OFF for 3 seconds or until the audible alarm is heard and Inverter mimic shows off 2 Switch SW1 to position 2 and then to position 3 3 Turn off CB1 4 Open F1 and F2 SHUTDOWN PROCEDURE 1 Press INVERTER OFF for 3 seconds or until beep is heard or inverter turns off 2 Switch SW1 to position 2 and then to...

Page 42: ...rfacing Five interface slots have been designed to allow installation of the AS400 card LIFE 2000 card R A U card Remote Alarm Unit RS232 card and Manage UPS Net adapter card These interface slots are located behind the front panel in the upper right hand corner See figure 12 Figure 12 Interface Slots Chapter 6 ...

Page 43: ...responding card types for the Chloride UPS system These interface slots are located behind the front panel in the upper right hand corner See figure 5 ManageUPS Net MopUPS Life 2000 AS400 RAU Card RLY DVR Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Preferred position Optional position Table 5 Communication Card Adaptability RS 232 2 RS 232 1 RS 232 1 ...

Page 44: ...d allows connection to the Remote Alarm Unit option It also can be used to drive the Industrial Contact Card as seen in figure 18 The contacts are rated at 30V 5A max Figure 13 RAU Remote Alarm Unit Card Relay Card or Driver Card ...

Page 45: ...ents of IBM AS 400 and other computing systems Figure 14 AS400 Relay card The interface communication pin layout is as follows Pin 1 is Bypass Pin 2 is Summary Alarm Pin 3 is Shutdown Pin 4 is Shutdown Pin 5 is the common for all contact on internal relays Pin 6 is Low Battery N C Pin 7 is Low Battery N O Pin 8 is AC Fail N C Pin 9 is AC Fail N O ...

Page 46: ...s Figure 15 RS232 Card The interface COM is galvanically separated from all power circuits Pin 5 GND This connection point serves as a reference for all signals Pin 2 RXD Standard configuration of an RS 232 interface Pin 3 TXD Standard configuration of an RS 232 interface ...

Page 47: ...pointers are written to disk while the system is supplied from UPS battery power MopUPSPROFESSIONAL for Windows provides this function and offers other features useful to network administrators including Automated responses to a variety of events email messaging paging running script files etc Logging of various events and UPS status information to files Real time viewing of site power and UPS sta...

Page 48: ... once a week EMERGENCY when something goes wrong or when parameters are out of tolerance MANUAL when requested by the Customer BIDIRECTIONAL when requested by the service centre During the calls the service centre shall Identify the connected UPS Recognize the kind of call Request the data stored in the UPS since the previous connection Request information from the UPS on line selectable The stora...

Page 49: ...40 INDUSTRIAL CONTACT CARD Figure 18 Industrial Contact Card and Bracket The contacts are rated at 120V 2A ...

Page 50: ...of 77 F but is also dependent on the frequency and duration of mains failures The BATTERY TEST should be carried out periodically 6 to 12 months in order to ascertain the general condition of the batteries PRECAUTIONS During maintenance disconnect the battery blocks so that no more than five batteries are connected in series NOTE This cannot be achieved with internal batteries All safety and handl...

Page 51: ...1 from OFF to ON After 5 hours turn OFF the Power Control Unit For external cabinets charge for a minimum of 12 hours per battery cabinet Then remove the UPS connections in the opposite sequence described in Chapter 3 Note the date recharging was carried out in the vicinity of the UPS or on its packaging CLEANING Switch off the UPS by pressing the OFF button and disconnect from the mains supply se...

Page 52: ...consider it an inspiration for our continued improvement We thank you in advance for any such suggestions that may be forwarded to the addresses listed in the last page This document is for information only It is the policy of this company that its products are continually improved therefore CHLORIDE POWER PROTECTION reserves the right to alter any or all of the information contained herein withou...