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15 

 

1.  Move the safety switch to the “on” position. 

 

2.  Wait 10 seconds for the system to respond. 

(

If your system is linked to an automatic ORP controller, we suggest you 

turn the system to maximum, which will allow for full production every time 
the controller calls for it. If you are running your system manually you will 
need to find the point at which you keep a satisfactory level of chlorine in 
the water. It may take several days to find this point. 

 

  If your 

ChlorKing® 

system is linked to an automatic controller, remember 

that it will only work when the controller is in feed mode. It is also a good 
idea to make sure that your controller is not set in proportional band mode, 
instead try using double set point control (if your controller supports this 
function). An example of this is if you want to maintain a 700 ORP, have 
the controller set to turn on at 695 ORP and turn off at 705 ORP, that way 
your 

ChlorKing® 

system is not switching on and off all the time. 

 

(Call the manufacturer of your controller if you are having difficulties in 
comprehending the saline chlorination system set up instructions. Most 
controllers also require a “gold tip” ORP probe when working with a saline 
chlorination system.) 

 

 

 

Your 

ChlorKing® 

system operates when power is activated by the main pumps, 

and from your ORP controller, and will continue to operate for as long as power 
is applied from those two sources. 

 

  The system has an output range of 5-100% of the rated chlorine 

production, and can be adjusted by increasing or decreasing the flow 
through the venturi gauge. 

 

7.5 litres / min = 11.34 kg per day 

 

 

Normal operating amps and volts for this model device are: 

 

 

  NEXGEN 

- 100amps @ 23v 

 

 

  Water flow through the 

ChlorKing® 

cell is critical. Please ensure that you 

have at least 300 Lpm through the cell to achieve the rated chlorine 
production. 

GENERAL OPERATION 

Summary of Contents for NEXGEN

Page 1: ...le chlorine must be maintained KEEP OUT OF REACH OF CHILDREN READ THE LABEL AND OPERATING MANUAL BEFORE USING REGISTRATION NO _33004 PEST CONTROL PRODUCT ACT Warning Operating the Chlorking Saline Chlorination system Model NEXGEN without water flow through the cell can cause a buildup of flammable gases which can result in FIRE OR EXPLOSION WARNING Do not use this device with bromide products NOTE...

Page 2: ...XGEN REGISTRATION NO _33004 PEST CONTROL PRODUCTS ACT This electrode must only be used on this model of chlorine generating device READ THE LABEL AND REFER TO OWNERS MANUAL OF THE Chlorking saline Chlorination System Model NEXGEN BEFORE USING CHLORKING INC 2935 NORTHEAST PARKWAY ATLANTA GEORGIA U S A 30360 1 800 536 8180 ...

Page 3: ...3 OWNER MANUAL USER S GUIDE MODEL NEXGEN ...

Page 4: ...RE INSTALLATION 8 9 SALT CHART FOR CORRECT MAINTENANCE 10 TOOLS AND PARTS REQUIRED FOR INSTALLATION 11 PLUMBING YOUR SYSTEM 12 ELECTRICAL SPECIFICATION 13 ELECTRICAL SPECIFICATIONS AND FUSE SIZING 13 STARTING THE SYSTEM 14 GENERAL OPERATION 14 MAINTENANCE AND CLEANING 15 TABLE OF CONTENTS ...

Page 5: ...line Chlorination System we trust that this system will offer you the ultimate in swimming environments and give you years of trouble free operation This user s manual will explain in detail the operation of your new system as well as water chemistry guides warranty information and much more If at any time you need additional information on your system please feel free to contact us INTRODUCTION ...

Page 6: ...trodes will not be honored if the system is operated in water temperatures lower than 15 degrees C ChlorKing warranties of the titanium electrodes will not be honored if the system is operated in water where the salt concentration is lower than 3000 ppm During the warranty period the customer shall return the defective component freight prepaid accompanied by the original invoice or proof of purch...

Page 7: ...he pumps are off All boxes on your ChlorKing system contain high voltage components Never open any box while power is on WARNING Heavy pool and or spa usage and higher temperatures may require higher chlorine output to maintain proper free available chlorine residuals If additional chlorine is required due to heavy bather loads use granularor liquid chlorine to maintain appropriate chlorine residu...

Page 8: ...ruction by sunlight by addition of stabilizer cyanuric acid NOTE FOR USE ON SPAS For proper sanitation spas must be completely drained periodically The number of days betweenCOMPLETE DRAINAGE is equal to the volume of spa water in litres divided by 10 times the maximum number of daily spa users Refill spa with water and repeat DIRECTIONS FOR USE of the device HEALTH AND HYPERTHERMIA WARNINGS FOR S...

Page 9: ...ever leave large amounts of salt on the surface of the pool as this may cause damage to the pool surface When you add the initial load of salt you will need to add additional chlorine as the salt will cause a chlorine demand Your pool water should be balanced in the following range before turning your ChlorKing system on Water balance parameters Swimming pool Spa Free available chlorine 1 0 3 0 pp...

Page 10: ...re accurate readings failure to calibrate the equipment will result in inaccurate readings How to Calculate volume of a pool For a rectangular shaped pool Length m x Width m x Average Depth m x 1000 Litres of water For an oval shaped pool Length m x Width m x Average Depth m x 0 785 x 1000 Litres of water For an oval shaped pool Diameter m x Diameter m x Average Depth m x 0 785 x 1000 Litres of wa...

Page 11: ...0 180 240 300 360 420 480 540 600 4000 10 100 200 300 400 500 600 700 800 900 1000 3800 12 120 240 360 480 600 720 840 960 1080 1200 3500 15 150 300 450 600 750 900 1050 1200 1350 1500 3200 18 180 360 540 720 900 1080 1260 1440 1620 1800 3000 20 200 400 600 800 1000 1200 1400 1600 1800 2000 2700 23 230 460 690 920 1150 1380 1610 1840 2070 2300 2500 25 250 500 750 1000 1250 1500 1750 2000 2250 2500...

Page 12: ...ms not included to complete the installation Polypropylene tubing Flex PVC tubing Wall anchors Disconnect box fuse box conduit wiring and related material to supply 220v to systems 220v systems only The following tools will be required to complete the installation Power Tools Drill Bits Drill Hole saw Hammer Drill Paddle bit Steel bit drill set Mason bit Hand Tools Taps Set of sockets 2 5cm Hammer...

Page 13: ... upside of this plumbing method is that you are sending filtered water through the cell which reduces the frequency of needing to clean the strainer Bypass plumbing method also generally allows for more flow through the cell which is recommended 3 Remember always ensure that the return line from the ChlorKing cell is plumbed after the heater Never plumb the return line before the heater as you wil...

Page 14: ...pump power supply so that if the pump is shut down the power to your ChlorKing system is lost MODEL MAX PRIMARY AC AMPS SYSTEM INPUT VOLTAGE BREAKER REQUIRED NEXGEN 23 208 240v 40amp Fuse sizing Model Fuse size and type NEXGEN 40amp dual element slow blow RK5 fuse Once your ChlorKing system has been successfully wired and plumbed it is ready for use Make sure that the valves to and from the system...

Page 15: ... ORP have the controller set to turn on at 695 ORP and turn off at 705 ORP that way your ChlorKing system is not switching on and off all the time Call the manufacturer of your controller if you are having difficulties in comprehending the saline chlorination system set up instructions Most controllers also require a gold tip ORP probe when working with a saline chlorination system Your ChlorKing ...

Page 16: ...your ChlorKing cell which will trap debris and stop it from entering the cell this strainer needs to be cleaned regularly The plates that are inside the PVC cell housing are the most critical partof the system You will notice that over time a white substance calcium minerals will build up on the plates especially at the top of the cell This buildup needs to be cleaned by removing the cell from the...

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