CHMER WIRE CUT- EDM, Operation Manual

Page 1: ...IRE CUT EDM Operation Manual SOFTWARE VERSION W5F F0800 MANUAL VER B Copyright Reserved CHING HUNG MACHINERY ELECTRIC INDUSTRIAL CO LTD 886 4 23500333 Please Read This Manual Thoroughly Before Operation ...

Page 2: ...orting waste wire 2 Replacing resin or paper filter 3 Filling up water tank 4 Opening power cabinet 4 Push emergent switch and turn off rotary switch immediately when any one of the following situations occurs 1 Hearing of funny noise or any abnormality occurs during machining 2 Unloading any machine s power wire in power cabinet water tank or cooling machine Please contact our local agency first ...

Page 3: ... 2 57 2 4 MAN Mode 2 85 2 5 DATA Mode 2 126 2 6 HELP Mode 2 136 Chapter 3 Application of G M code 3 1 G Code Illustration 3 1 3 2 Usage Description of G Code 3 7 3 3 Auxiliary function M Code 3 42 3 4 G M Code Comparison with Others 3 47 Chapter 4 Appendix 4 1 Consumable List 4 1 4 2 Shield Room 4 5 4 3 Precaution for Malfunction 4 9 4 4 Setup of Remote Monitoring Software 4 11 4 5 Lower Head Disa...

Page 4: ...ut was produced In July the first EDM machine with the finest and super finish device of U SPARK In Taiwan was produced In August Sound Best Trading Co Ltd Established In September Hung Yu Trading Co Ltd Established 10 1986 In February Ching Yeng Machine Electric Co Ltd Established 11 1987 In July the first EDM machine without backlash on x y axes was marketed In April the WIRE CUT EDM machine was...

Page 5: ...ukon CNC Machinery Co Ltd Established 19 1995 In January the 1st EDM manufacturer in Taiwan obtaining certificate of quality assurance specified as ISO 9002 form the BCIO of Ministry of Economic Affairs In March President Wang received Award of GOLDEN TALENT as INVENTIVE ENTERPRISER from INDUDTRY ASSOCIATION OF TAICHUNG TAIWAN In November Honored as MODEL OF INDUSTRY form Taichung County Govern In...

Page 6: ...e 26 2002 In January CW432S A53C 75N obtained Award of IT S VERY WELL MADE IN TAIWAN In February obtained certificate of quality assurance of ISO 2000 Version 27 2003 In January CM434Z 50EZ obtained Award of IT S VERY WELL MADE IN TAIWAN Register into Emerging stock market In September CM323Z 50EZ OB head obtained Middle Enterprise Innovation Research Award In November CHMER obtained The Nest Inno...

Page 7: ...t Taichung City 408 Taiwan TEL 886 4 23509188 FAX 886 4 23509199 2 Taipei Branch office HUNG YU TRADING CO LTD NO 13 Dec4 Chung Hsing Ed San Chung City Taiwan R O C TEL 02 2988 8668 FAX 02 2985 0850 3 Hang Zhou Factory HANG ZHOU RUIPENG MACHINERY ELECTRIC CO LTD No 25 Ningdong Road Xiaoshan Economic Techinical Development Zone TEL 0571 8283 1032 FAX 0571 8283 2034 0 4 ...

Page 8: ...ut off No Fuse Breaker Be sure to turn off no fuse breaker and main power before maintenance 0 2 2 Precaution of safe operation A safe operation is relying on complete precautions to occasional accidence machine breakdown and operator negligence Please keep these in mind and check machine security every time before actual operation Even though there are many built in safety constructions in machin...

Page 9: ...shocks 9 When machine shut down there still have electric power on capacitors Don t touch it 10 Don t let water splash on power cabinet or electrical boxes for avoiding electric shock 11 Stop machine immediately when finding out split broken plastic coated of electrode cables connect between machine body power cabinet and don t start machine before repair 12 Don t dismount lines with E or PE marks...

Page 10: ...on working table 2 Wire electrode is loading and traveling well by instructions 3 Electrode cables ground lines a Are they screwed properly b Cable coating in good conditions without any split c Upper lower nozzle distances are adjusted well won t crash to each other Precaution of the use of stainless steel 1 The improper way of material conservation will shorten its life span Stainless steel tend...

Page 11: ...l W5F 3 Is Cutting technology well setup 4 For no man operation please make sure machine can achieve a Smooth and reliable cutting condition b Constant and stable flush pressure c Dielectric level for submerge type remains constant 0 8 ...

Page 12: ...Chapter 1 System Introduction 1 1 System Composition 1 1 1 2 Panel Keyboard 1 2 1 3 Machine Body Filtration Unit 1 16 1 4 System Boot Up and Shut Off 1 21 ...

Page 13: ... majority of fuses TFT LCD Display Power Line Computer and Sparking Circuit 2 Machine Tool There are two types of Machine Tool Submerged and Flushing which differed from each other by whether equipped with S a stainless tank or not F For example CW 530S CW 530F 3 Filtration Unit For dielectric filtration and de ionization Power Cabinet Machine Body Filtration Unit Filtration Unit 1 1 ...

Page 14: ...CHMER Wire Cut EDM Operation Manual W5F 1 2 Power Cabinet Console Panel and Remote Control 1 2 1 Power Cabinet Console Panel Console Panel 1 6 2 3 3 4 5 Power Cabinet 9 8 10 1 2 ...

Page 15: ...te control Contains basic hot key to operate the machine 8 No Fuse Breaker ON OFF switch for electric current inflow and overload protection 9 CF Card Drive USB Card Reader Reserved for OPT Data storage interface of NC program from external computer CF memory card or USB for data storage 10 CNC Power ON button This button is for CNC controller power actuation After switching on the main electric p...

Page 16: ...ackwards and delete the original bit 6 Space Blank bit 7 Enter For data input function execution or lines addition during program editing 8 Ins Switch knob of character insert or replacement when editing program 9 Del When executing program edit or data input delete the character on the cursor 10 For cursor movement or working data change when executing program edit or data input 11 For cursor mov...

Page 17: ...a Bar then press ENTER is specified value 6 To move axis incrementally type MX MY MZ MU MV In Data Bar and press ENTER M actually means Move 7 To move axis by specific Coordinate System type M X M Y M Z M U M V in Data Bar and press ENTER 0 Machine Coordinate 1 PGM 2 G92 3 Work Coordinate 8 To move axis to reference point G054 G959 type MG 5 X Y Z U V ranges from 0 9 and is from 4 9 9 To move 1 2 ...

Page 18: ...G button is pressed twice in 1 second it will execute AUTO mode 2 The value of JOG feed rate override may adjust in the mode Help 2 System Double Value Parameter PA 36 PA 41 We strongly recommend user may not modify the value at will otherwise it may cause unexpected damage to machine tool 2 STEP JOG If this button is pressed the table will move by set increment The set increments include H 1000µ ...

Page 19: ... Flash indicator means that setting is finished 2 The value of STEP JOG feed rate override may adjust in the mode Help 2 System Double Value Parameter PA 42 PA 47 We strongly recommend user may not modify the value at will otherwise it may cause unexpected damage to machine tool 4 U X U X V Y V Y Z Z These are axis direction keys Under JOG or STEP JOG mode they could control the moving direction o...

Page 20: ...ng to the last G92 coordinate in processing 3 While reboot the machine it restore the last path data which had been stored 4 Press can interrupt during the trace function is activated 5 User can start these four functions path trace when EDM spark power is activated Water flushing wire feed spark ED POS 6 Auto wire feed would be activate when execute those trace functions 11 OPT STOP This is for o...