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Chocolate World 

User and maintenance manual 

Semi-automatic cutters

 

 

 

 

 

Page 17 of 17 

 

 

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Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on 
the harmonisation of the laws of  Member States  relating to electrical equipment designed for 
use within certain voltage limits; 

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Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on 
the approximation of the laws of the Member States relating to electromagnetic compatibility 
and repealing Directive 89/336/EC; 

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Directive  2001/62/EC  of  the  European  Parliament  and  of  the  Council  of  9  August  2001 
amending Directive 90/128/EC relating to plastic materials and articles intended to come into 
contact with foodstuffs; 

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Directive 2001/16/EC of the European Parliament and of the Council of 20 February 2002 on 
the use of certain epoxy derivatives in materials and articles intended to come into contact with 
foodstuffs; 

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Directive  2002/17/EC  of  the  European  Parliament  and  of  the  Council  of  21  February  2002 
amending Directive 90/128/EC relating to plastic materials and articles intended to come into 
contact with foodstuffs; 

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Regulation (EC) n°. 1934/2004 of the European Parliament and of the Council of 27 October 
2004  relating  to  plastic  materials  and  articles  intended  to  come  into  contact  with  foodstuffs 
repealing  Directives 80/590/EC and 89/109/EC; 

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CEI EN 60204-1 (CEI 44-5, 2006, 4

th

 edition) “Safety of machinery – Electrical equipment of 

machines”; 

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UNI EN ISO 14121-1:2007 “Safety of machinery – Risk assessment”; 

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UNI EN ISO 12100-1 “Safety of machinery – Basic concepts, general principles for design – 
Part 1: Basic terminology, methodology”; 

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UNI EN ISO 12100-2 “Safety of machinery – Basic concepts, general principles for design – 
Part 2: Technical principles”; 

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UNI  EN  414:2002  “Safety  of  machinery  –  Rules  for  the  drafting  and  presentation  of  safety 
standards”; 

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UNI 10893:2000 “Technical documentation of product – Instructions for use – Articulation and 
exposition of the content”; 

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UNI 10653:2000 “Technical documentation - Quality of technical documentation of product”. 

 
 

13

 

A

NNEXES

 

 

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Annex I: CE Declaration of Conformity  
 

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Annex II: Spare parts list. 

 

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Annex III: Circuit diagram for LIRA and LIRA PLUS cutters. 

 

Summary of Contents for M1920

Page 1: ...tic cutters Page 1 of 17 USER AND MAINTENANCE MANUAL for the M1920 M1921 M1922 M1923 SEMI AUTOMATIC CUTTERS CHOCOLATE WORLD Lange Elzenstraat 123 2018 Antwerpen Belgium Phone 32 0 3 216 44 27 Fax 32 0 3 216 98 33 info chocolateworld be www chocolateworld be ...

Page 2: ...cal data sheet 10 5 INTENDED USE 10 5 1 Risks associated with misuse 11 5 2 Residual risks and safety measures 11 5 3 Danger and safety labels 11 6 INSTRUCTIONS FOR SAFE USE 12 6 1 General safety and injury prevention rules 12 6 2 Operator safety measures 12 6 3 Work environment 12 6 4 Safe use of the cutter 12 7 COMMISSIONING 12 7 1 Packing and unpacking 12 7 2 Installation and start up 13 7 3 As...

Page 3: ...cutters Page 3 of 17 7 6 Use 14 7 7 Emergency stop 15 7 8 Cleaning 15 7 9 Disassembling 15 7 10 Disposal 15 8 MAINTENANCE 15 8 1 Motherboard removal procedure on LIRA PLUS cutter 15 9 PERSONNEL TRAINING 15 10 WARRANTY 16 11 REFERENCE STANDARDS 16 12 ANNEXES 17 ...

Page 4: ...or non compliance with these instructions Only CHOCOLATE WORLD authorised personnel have to perform maintenance and repair of the machine CHOCOLATE WORLD has highly specialised personnel who are experienced in regular cleaning and maintenance which are essential for long service life and trouble free operation of your machine Designed in compliance with Directives 98 37 EC and 2006 42 CE on machin...

Page 5: ...ronmental requirements CHOCOLATE WORLD as a manufacturer and compiler of the technical documentation has drawn up the CE Declaration of Conformity Annex 1 and affixed the CE marking on the machine Section 3 3 IDENTIFICATION OF THE MACHINE Manufacturer CHOCOLATE WORLD Lange Elzenstraat 123 2018 Antwerpen Belgium Phone 32 0 3 216 44 27 Identification sticker pasted on to the back of the machine ...

Page 6: ...ctric engine through an inverter system which moves the product past the cutting blades the machine is equipped also with an auxiliary circuit 12 V DC and 8 V DC powering the safety and protection relays the control and operating unit through a transformer integrated into the motherboard The control panel is located on the front left side of the machine Controls include power on off cutting speed ...

Page 7: ... components The next figures show cutter detail drawing figure Error Reference source not found 2 LIRA cutter control panel figure Error Reference source not found 3 LIRA PLUS cutter control panel figure Error Reference source not found 4 See Annex II to this manual for the full spare parts list ...

Page 8: ...d User and maintenance manual Semi automatic cutters Page 8 of 17 Figure Error Reference source not found 2 Cutter detail drawing Esploso della macchina mod Lira and Lira Plus Lira and Lira Plus cutter detail drawing ...

Page 9: ...Start Start light switch selettore di marcia Run Run mode selector dial forth back pulsante di emergenza Fungo Emergency mushroom push button regolatore di velocità potenziometro Speed power control dial Figure 4 4 LIRA PLUS cutter control panel 4 2 Working cycle Figure Error Reference source not found 5 shows the cutter working cycle ...

Page 10: ...F T 230 VAC 50 60 Hz 1F T 230 VAC 50 60 Hz Maximum power consumption working 4 A 4 A Maximum product size L 400 x W 400 x H 60 mm L 400 x W 400 x H 60 mm Ideal room temperature 20 C 20 C Maximum relative humidity 60 60 Material in contact with product AISI 304 stainless steel AISI 304 stainless steel Table Error Reference source not found 1 Technical data 5 INTENDED USE The Semi Automatic LIRA and...

Page 11: ...he start switch make sure the cutting frame is properly mounted on the supporting system in order to prevent uncontrolled displacement from the installed position Even if the machine is equipped with safety measures and emergency stop with power disconnection the operator must stand in front of the cutter so that he can have full view of the control panel At the end of each working cycle the cutte...

Page 12: ...be kept or used in the work environment The mains power supply to which the cutter is connected has to be standard and suitable to the technical requirements of the system 6 4 Safe use of the cutter Do not place products of unsuitable sizes and or weights on the tray Do not use the cutter without prior careful reading of this user manual The cutter must not be used by personnel who have not been a...

Page 13: ...ackaging then place it on a work surface that is flat and wide enough to accommodate it safely or on its stand 7 3 Assembling After installation remove seals and apply the desired cutting frame The procedure can be seen also on the demonstration CD 7 4 Setting and testing The cutter cannot be set before starting up Before starting up check the machine for any possible transportation damage make su...

Page 14: ...ernatively the machine is plugged into an industrial single phase 10 amp minimum wall socket with a ground terminal switch the machine on by pushing the general on off button green red located on the back next to the Emergency mushroom push button push the start button on the control panel make sure the green light LIRA cutter OR the blue light LIRA PLUS cutter on the START button are on Now the m...

Page 15: ... cleaning it as described above Use preferably a vacuum cleaner to remove coarse particles from the machine body and the components Use standard clearing solutions to clean the machine 7 9 Disassembling The procedure can be seen also on the demonstration CD Repeat steps in Section Error Reference source not found 7 10 Disposal The machine has to be disposed in compliance with local waste managemen...

Page 16: ...be linked to conditions of normal use Service under warranty does not extend warranty The service personnel shall replace or fix consumable parts parts subject to wear and tear only upon request and payment of the relevant fee Repair and shipping costs will be charged for damage that cannot be related to defects in material and workmanship Replacement products will be shipped F O B our plant all s...

Page 17: ...ncil of 21 February 2002 amending Directive 90 128 EC relating to plastic materials and articles intended to come into contact with foodstuffs Regulation EC n 1934 2004 of the European Parliament and of the Council of 27 October 2004 relating to plastic materials and articles intended to come into contact with foodstuffs repealing Directives 80 590 EC and 89 109 EC CEI EN 60204 1 CEI 44 5 2006 4th...

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