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Chocolate World 

User and maintenance manual 

Semi-automatic cutters

 

 

 

 

 

Page 6 of 17 

 

 

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ENERAL DESCRIPTION

 

 
The  LIRA  and  LIRA  PLUS Semi-Automatic  Cutters  are  intended  for  use  in  the  food  processing 
industry to cut food and/or sweet products. 
The  cut  width  depends  on  the  thickness  of  the  cutting  frames  used.  To  this  end,  interchangeable 
cutting frames are available. 
Cutting is achieved by a reciprocating tray that  moves the product past the stainless  steel cutting 
blades of the frame. Hence the cutting tools are static, whereas the tray on which the product to be 
cut is placed goes back and forth. 
The cutting speed is controlled manually, whereas the tray motion is controlled electronically. 
The machine is powered by 230 V AC through a tripolar plug (including a ground terminal). 
Besides the electric power circuit (230 V AC) feeding the electronic control card and the electric 
engine through an inverter system, which moves the product past the cutting blades, the machine is 
equipped also with an auxiliary circuit (12 V DC and 8 V DC) powering the safety and protection 
relays, the control and operating unit through a transformer integrated into the motherboard. 
The control panel is located on the front left side of the machine. Controls include power on/off, 
cutting speed setting, return to rest position, emergency stop, and power supply indicator. 
Equipment includes also a plastic top cover and a cutting frame rack. 
Figure 

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.1  shows  an  overview  of  the  machine  and  the  main 

components. 
 

 

 

Figure 

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.1: An overview of the cutter. 

 
1. cutting frame rack; 2. stainless steel surface; 3. control panel; 4. thrust arms; 5. tray held in place 
by the side arms; 6. lexan top cover and handle; 7. interchangeable cutting frame; 8. snap-in frame 
supports; 9. painted main body 
The  cutter  can  be  placed  on  a  worktable  or  on  its  own  non-adjustable  stand  mounted  on  a  base 
structure with four small supporting feet. 

Summary of Contents for M1920

Page 1: ...tic cutters Page 1 of 17 USER AND MAINTENANCE MANUAL for the M1920 M1921 M1922 M1923 SEMI AUTOMATIC CUTTERS CHOCOLATE WORLD Lange Elzenstraat 123 2018 Antwerpen Belgium Phone 32 0 3 216 44 27 Fax 32 0 3 216 98 33 info chocolateworld be www chocolateworld be ...

Page 2: ...cal data sheet 10 5 INTENDED USE 10 5 1 Risks associated with misuse 11 5 2 Residual risks and safety measures 11 5 3 Danger and safety labels 11 6 INSTRUCTIONS FOR SAFE USE 12 6 1 General safety and injury prevention rules 12 6 2 Operator safety measures 12 6 3 Work environment 12 6 4 Safe use of the cutter 12 7 COMMISSIONING 12 7 1 Packing and unpacking 12 7 2 Installation and start up 13 7 3 As...

Page 3: ...cutters Page 3 of 17 7 6 Use 14 7 7 Emergency stop 15 7 8 Cleaning 15 7 9 Disassembling 15 7 10 Disposal 15 8 MAINTENANCE 15 8 1 Motherboard removal procedure on LIRA PLUS cutter 15 9 PERSONNEL TRAINING 15 10 WARRANTY 16 11 REFERENCE STANDARDS 16 12 ANNEXES 17 ...

Page 4: ...or non compliance with these instructions Only CHOCOLATE WORLD authorised personnel have to perform maintenance and repair of the machine CHOCOLATE WORLD has highly specialised personnel who are experienced in regular cleaning and maintenance which are essential for long service life and trouble free operation of your machine Designed in compliance with Directives 98 37 EC and 2006 42 CE on machin...

Page 5: ...ronmental requirements CHOCOLATE WORLD as a manufacturer and compiler of the technical documentation has drawn up the CE Declaration of Conformity Annex 1 and affixed the CE marking on the machine Section 3 3 IDENTIFICATION OF THE MACHINE Manufacturer CHOCOLATE WORLD Lange Elzenstraat 123 2018 Antwerpen Belgium Phone 32 0 3 216 44 27 Identification sticker pasted on to the back of the machine ...

Page 6: ...ctric engine through an inverter system which moves the product past the cutting blades the machine is equipped also with an auxiliary circuit 12 V DC and 8 V DC powering the safety and protection relays the control and operating unit through a transformer integrated into the motherboard The control panel is located on the front left side of the machine Controls include power on off cutting speed ...

Page 7: ... components The next figures show cutter detail drawing figure Error Reference source not found 2 LIRA cutter control panel figure Error Reference source not found 3 LIRA PLUS cutter control panel figure Error Reference source not found 4 See Annex II to this manual for the full spare parts list ...

Page 8: ...d User and maintenance manual Semi automatic cutters Page 8 of 17 Figure Error Reference source not found 2 Cutter detail drawing Esploso della macchina mod Lira and Lira Plus Lira and Lira Plus cutter detail drawing ...

Page 9: ...Start Start light switch selettore di marcia Run Run mode selector dial forth back pulsante di emergenza Fungo Emergency mushroom push button regolatore di velocità potenziometro Speed power control dial Figure 4 4 LIRA PLUS cutter control panel 4 2 Working cycle Figure Error Reference source not found 5 shows the cutter working cycle ...

Page 10: ...F T 230 VAC 50 60 Hz 1F T 230 VAC 50 60 Hz Maximum power consumption working 4 A 4 A Maximum product size L 400 x W 400 x H 60 mm L 400 x W 400 x H 60 mm Ideal room temperature 20 C 20 C Maximum relative humidity 60 60 Material in contact with product AISI 304 stainless steel AISI 304 stainless steel Table Error Reference source not found 1 Technical data 5 INTENDED USE The Semi Automatic LIRA and...

Page 11: ...he start switch make sure the cutting frame is properly mounted on the supporting system in order to prevent uncontrolled displacement from the installed position Even if the machine is equipped with safety measures and emergency stop with power disconnection the operator must stand in front of the cutter so that he can have full view of the control panel At the end of each working cycle the cutte...

Page 12: ...be kept or used in the work environment The mains power supply to which the cutter is connected has to be standard and suitable to the technical requirements of the system 6 4 Safe use of the cutter Do not place products of unsuitable sizes and or weights on the tray Do not use the cutter without prior careful reading of this user manual The cutter must not be used by personnel who have not been a...

Page 13: ...ackaging then place it on a work surface that is flat and wide enough to accommodate it safely or on its stand 7 3 Assembling After installation remove seals and apply the desired cutting frame The procedure can be seen also on the demonstration CD 7 4 Setting and testing The cutter cannot be set before starting up Before starting up check the machine for any possible transportation damage make su...

Page 14: ...ernatively the machine is plugged into an industrial single phase 10 amp minimum wall socket with a ground terminal switch the machine on by pushing the general on off button green red located on the back next to the Emergency mushroom push button push the start button on the control panel make sure the green light LIRA cutter OR the blue light LIRA PLUS cutter on the START button are on Now the m...

Page 15: ... cleaning it as described above Use preferably a vacuum cleaner to remove coarse particles from the machine body and the components Use standard clearing solutions to clean the machine 7 9 Disassembling The procedure can be seen also on the demonstration CD Repeat steps in Section Error Reference source not found 7 10 Disposal The machine has to be disposed in compliance with local waste managemen...

Page 16: ...be linked to conditions of normal use Service under warranty does not extend warranty The service personnel shall replace or fix consumable parts parts subject to wear and tear only upon request and payment of the relevant fee Repair and shipping costs will be charged for damage that cannot be related to defects in material and workmanship Replacement products will be shipped F O B our plant all s...

Page 17: ...ncil of 21 February 2002 amending Directive 90 128 EC relating to plastic materials and articles intended to come into contact with foodstuffs Regulation EC n 1934 2004 of the European Parliament and of the Council of 27 October 2004 relating to plastic materials and articles intended to come into contact with foodstuffs repealing Directives 80 590 EC and 89 109 EC CEI EN 60204 1 CEI 44 5 2006 4th...

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