Christie Christie DS+10K-J, Service Manual

Page 1: ...J Series 1000W and 1200W Service Manual 020 100725 04...

Page 2: ...er movable device where such product has not been designed modified or approved by Christie for such use i Problems or damage caused by use of a projector in the presence of an oil based fog machine o...

Page 3: ...Supplies 2 3 2 2 5 Power Cord and Attachments 2 3 2 3 Maintenance of Optics 2 3 2 3 1 Cleaning Optics Excluding Lens 2 3 2 3 2 Cleaning the Lens 2 4 3 Troubleshooting 3 1 Overview 3 1 3 1 1 Troublesh...

Page 4: ...move the Engine Communication Cables 4 18 4 8 Optical Assemblies 4 19 4 8 1 Remove the Integrator Rod Assembly 4 19 4 8 2 Remove the Shutter Assembly 4 20 4 8 3 Remove the LiteLOC Assembly 4 20 4 8 4...

Page 5: ...ontrast 6 1 6 1 4 Luminance Uniformity 6 1 6 1 5 Gamma 6 2 6 1 6 Grayscale Color Resolution 6 2 6 1 7 Color Temperature 6 2 6 1 8 Blemishes 6 2 6 1 9 Pixel Defects 6 2 6 2 Feature Set 6 2 6 2 1 Airflo...

Page 6: ...5 7 GPIO 6 9 6 5 8 DMX512 Interface 6 9 6 5 9 Built In Keypad and Display 6 9 6 6 Power Requirements 6 10 6 6 1 Lamp Specification 6 10 6 7 Physical Specifications 6 11 6 7 1 Size 6 11 6 7 2 Adjustmen...

Page 7: ...ous situation which if not avoided could result in minor or moderate injury NOTICE Addresses practices not related to personal injury 1 2 Purchase Record and Service Contacts Whether the projector is...

Page 8: ...b Registration Form 1 4 Safety Warnings and Guidelines CHRISTIE ACCREDITED SERVICE TECHNICIANS REQUIRED All module replacement procedures must be performed by qualified service technicians NON INSULAT...

Page 9: ...the power supply The American Conference of Governmental Industrial Hygienists ACGIH recommends occupational UV exposure for an 8 hour day to be less than 0 1 microwatts per square centimeters of eff...

Page 10: ...ent time for the lamp cooling fans to properly cool the lamp The lamp is under extremely high pressure once heated and may explode causing personal injury and or property damage For all other precauti...

Page 11: ...quivalents may result in unsafe operation 2 1 2 Service Menu Tree Refer to Appendix A Projector Menus for service menu options 2 2 Cleaning Maintain the cleanliness of all internal components during a...

Page 12: ...p life Remove any contaminants with pure isopropyl alcohol and a clean lint free cloth Illumination Optics System NEVER touch or blow on exposed components Wear gloves supplied Use ionized pneumatic g...

Page 13: ...utlet contact an electrician to have the outlet replaced Do not defeat the safety purpose of this grounding type plug Power requirements are shown in Section 5 Interconnections 2 3 Maintenance of Opti...

Page 14: ...Wipe evenly with the smooth portion of the cloth that has no folds or creases Do not apply pressure with your fingers use the tension in the folded cloth itself to collect dust 3 If significant dust...

Page 15: ...ing Guidelines Before you begin troubleshooting it is important that you read Section 2 Service Guidelines and understand all the warnings and precautions that must be observed at all times to diagnos...

Page 16: ...ease Wait 30 seconds Off Off Off Off Please Wait 40 seconds Off Off Off Off Initializing projector 1 minute and 40 seconds to 1 minute and 50 seconds Off Off Off Off Initializing projector 1 minute an...

Page 17: ...rogator download you may be prompted from a pop up window to save the file If you have not specifically set Internet Explorer to automatically open save the file without a prompt or if the pop up bloc...

Page 18: ...ed the following More information can be retrieved by the following serial command HTL LSOL 3 The projector would then respond with For more information about the HLT command see the Serial Command P...

Page 19: ...e Centre Tel 44 0 118 977 8111 Fax 44 0 118 977 8112 Italy eHome Italia Service Tel 39 0 2 9902 1161 Fax 39 0 2 9902 2641 Middle East and Africa Support Service Centre Tel 44 0 118 977 8111 Fax 44 0 1...

Page 20: ...4 2 J Series 1000W and 1200W Service Manual 020 100725 04 Rev 1 07 2015 Section 4 Parts and Module Replacement 4 2 Projector Components 4 2 1 Exploded View Projector...

Page 21: ...age Processor Card SIPC 003 002556 XX Dual Image Processor Card DIPC 003 100470 XX 5 12V Blower 95 mm 003 111609 XX 6 Lamp Power Supply Lamp Power Supply 1000W 003 102175 XX Lamp Power Supply 1200W 00...

Page 22: ...4 4 J Series 1000W and 1200W Service Manual 020 100725 04 Rev 1 07 2015 Section 4 Parts and Module Replacement 4 2 2 Exploded View Optical Engine...

Page 23: ...ight Engine Handle 003 002389 XX 17 Light Engine Light Engine SX 003 102148 XX Light Engine HD 003 102149 XX Light Engine WU 003 102150 XX 18 Integrator Integrator SX 003 000859 XX Integrator HD 003 1...

Page 24: ...LCD Keypad Table 4 4 Exploded View LCD Keypad Component List Exploded View Label Part Name Description Christie Service Kit Part 26 LCD Cover 003 002285 XX 27 LCD 5 inch Module 003 110819 XX 28 Keypa...

Page 25: ...IR Receiver 003 100221 XX PCB PBP 1 1 003 100465 XX Remote Control IR with Laser 003 120414 XX Wired Keypad Remote Harness 003 002873 XX Line Cord 9 83 125V 15A 003 002310 XX 3D Stereo Harness 003 11...

Page 26: ...ines NOTE Graphics included in this publication are for illustration purposes only Always power down and disconnect disengage all power sources to the projector before servicing Allow the unit to cool...

Page 27: ...the card cage mount bracket 4 Remove 6 3 mm hex screws from the card cage bracket Remove the bracket NOTE Once the card cage bracket is removed there is a thermal insulator which is not secured This i...

Page 28: ...Install the new lamp fan into the lamp fan housing Make Sure the fan is seated correctly 2 Make Sure the new fan harness is routed correctly through the wire channel 3 Continue the removal instruction...

Page 29: ...e the top cover See Remove the Top Cover 2 Remove 3 3 mm hex screws from the transparent engine duct on top of the engine cover Remove the engine duct 3 Remove 2 3 mm hex screws which secure the fan t...

Page 30: ...crews and washers from inside the lamp house to remove the lamp power supply leads NOTE Lamp insertion contact problems may result if the washers are not replaced in the proper position NOTICE Non len...

Page 31: ...ackets to the baseplate with 4 3 mm hex screws 6 Starting at step 11 continue the removal instructions in reverse to complete the installation See Remove the Lamp Power Supply 4 5 2 Remove the Low Vol...

Page 32: ...minute 1 Loosen 2 2 Phillips self retaining screws on the filter cover 2 Remove the filter cover 3 Remove the filter 4 6 2 Replace the Lamp Module ALLOW LAMP AND PROJECTOR TO COOL DOWN Once you have...

Page 33: ...amp module for removal 5 Grasp the body of the lamp at the top and the bottom Pull the lamp module straight back to remove it from the projector Keep knuckles raised in order to prevent injury Install...

Page 34: ...g note of which harness goes where 5 Remove 2 1 Phillips screws which secure the interlock mounting bracket 4 6 4 Remove the Lamp Exhaust Duct 13 minutes 1 Remove the top cover See Remove the Top Cove...

Page 35: ...12 2 Phillips screws from the metal lid on the top of the card cage Remove the lid 5 Remove 3 3 mm hex screws which secure the card cage 6 Remove 6 2 5 mm hex screws from the engine communication cab...

Page 36: ...the light engine 14 Remove 2 2 Phillips screws which secure the shutter assembly Set aside to be installed on the new engine 15 Remove 6 2 5 mm hex screws from the clear light engine cable cover Remo...

Page 37: ...r 4 Remove 1 1 Phillips screw which secure the contrast aperture cover 5 Remove the lamp exhaust duct See Remove the Lamp Exhaust Duct NOTE The thermal sensor can be removed or left in place 6 Remove...

Page 38: ...e routing clip as shown 6 Disconnect the shutter harness from the panel driver and remove 7 Remove 2 2 Phillips screws which secure the light dump Remove the light dump and set aside to be installed o...

Page 39: ...ee Remove the LiteLOC Assembly 4 Remove 3 3 mm hex screws which secure the fold mirror bracket to the light tube as shown in red Remove the fold mirror assembly 5 Remove 4 1 Phillips screws from the s...

Page 40: ...ld the lens release button located in the top right corner of the lens panel 3 Grasp the lens barrel and turn it in a counter clockwise direction until it stops NOTE The connector assembly will move a...

Page 41: ...Lens NOTICE Remove the rear lens cap from the lens Keep the front lens cap on the lens to protect it during installation 1 Rotate the lens locking lever counter clockwise to open the lens lock 2 Line...

Page 42: ...rew from the rear of the assembly 4 Remove 4 2 Phillips screws which secure the backing plate bracket to the rear of the assembly 5 Remove the IR sensor harness and the keypad harness to remove the wh...

Page 43: ...h secure the mounting bracket to the front IR sensor 6 Remove the front IR sensor and set aside the stand offs and the mounting bracket to be installed on the new module 4 9 6 Remove the Main AC Input...

Page 44: ...em from both sides of the card cage 9 Remove 9 2 Phillips screws which secure the backplane module 10 Remove the backplane 4 9 8 Remove the Panel Driver 20 minutes 1 Remove the top cover See Remove th...

Page 45: ...k the connection with the backplane Remove the panel driver 4 9 9 Remove the Image Processing Card 2 minutes 1 Loosen 2 2 Phillips captive screws on either side of the card 2 Pull the locking handles...

Page 46: ...uct on the side of the card cage as shown in red Remove the card cage duct 4 Remove 12 2 Phillips screws from the metal lid on the top of the card cage as shown in yellow Remove the lid 5 Remove 22 ha...

Page 47: ...from the lens mount 5 Remove 4 3 mm hex screws which secure the lens mount backing plate Remove the Lens Mount 4 10 4 Remove the Front Air Intake Duct 11 minutes 1 Remove the top cover See Remove the...

Page 48: ...screws which secure the top cover 4 Remove the top cover Install the Top Cover 1 Replace the top cover and starting at the bezel secure it with 27 2 Phillips counter sunk screws 2 Replace the side gr...

Page 49: ...that secure the light engine louver to the base plate 4 Lift out the light engine louver 4 11 4 Remove the Front Lens Bezel 13 minutes 1 Remove the top cover See Remove the Top Cover 2 Remove 6 1 Phil...

Page 50: ...and follow all local safety codes and requirements when servicing energized live equipment Perform equipment service in a location free of obstructions and other hazards For example you must have an u...

Page 51: ...A Adjust until the cross hair image is in focus with minimal flare 8 Repeat step 5 6 and 7 as required until all 3 cross hair patterns are in equal sharp focus If the boresight is acceptable see step...

Page 52: ...lectronic assemblies NOTICE Adjusting convergence incorrectly may damage the projector light engine Convergence should only be adjusted by a Christie accredited service technician Convergence tool kit...

Page 53: ...reen to red See Adjust Convergence to adjust the green DMD 5 Evaluate the convergence of blue to green See Adjust Convergence to adjust the blue DMD Adjust Convergence NOTE The clear light engine duct...

Page 54: ...n the projector and display a white test pattern 3 Locate the integrator adjustment knob 4 Use a 6 mm wrench to loosen the adjustment knob 5 Adjust the integrator tilt by moving the adjustment knob up...

Page 55: ...1200W Service Manual 5 1 020 100725 04 Rev 1 07 2015 5 Interconnections The J Series 1000W and 1200W interconnect drawing illustrates the electrical connections between modules NOTE Part numbers are...

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Page 57: ...Section 5 Interconnections J Series 1000W and 1200W Service Manual 5 3 020 100725 04 Rev 1 07 2015 5 1 Interconnect Drawing...

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Page 59: ...pixels 1400 1050 WUXGA H V square pixels 1920 1200 Projector Base Model Lamp Power Brightness ANSI Center 1200W 1080p 1200W 7 800 8 800 1000W 1080p 1000W 5 900 7 500 1200W SXGA 1200W 8 000 8 800 1000...

Page 60: ...CCT 7250 K 950 K Range of Adjustment 3200 K to 9300 K Tracking deviation from normal over full range from 10 100 IRE 500 K max Stability during rated lamp life 500 K max Red screen No blemishes Green...

Page 61: ...cus 10 sec nominal depends on lens type Offsets 5 sec nominal depends on lens type Manual Lens Movement Manual over ride permissible for zoom and focus Lens type Reverse Telecentric Internal focus Mot...

Page 62: ...C 41 to 104 F Transition steps Smooth speed transitions with no abrupt audible changes Factory Optional Yellow notch filter Fixed filter to enhance color space LiteLOC Automatically adjusts lamp outpu...

Page 63: ...Flashing yellow Lamp door is open Feature Comments Image Device Supports 3 chip DMD operation Video Format Re Sizing All video formats can be resized to fill screen either horizontally or vertically...

Page 64: ...1080 92 Hz at 2048 1536 Dual Image Processor Card required QXGA with sources that can output minimum blanking Max input frame rate with Standard Image Processor Card 50 Hz at 2048 1536 QXGA With sour...

Page 65: ...dithered to 10 bits 16 bit color not supported HDMI 1 4a Mirage models Connectors 1 dual link DVI I 1 analog 15 pin VGA Color spaces signal types HDCP support A D conversion 10 bits for single link DV...

Page 66: ...out DisplayPort connectors Color spaces signal types RGB YCbCr 4 2 2 YCbCr 4 4 4 HDCP Support on inputs DisplayPort 1 1a supported not including audio Number of transmitters 2 IR Modulation frequency...

Page 67: ...rate 115 2 kbps Power output 12 V 5 400 mA maximum Number of ports 1 Standard 10 100 Base T Connector Female RJ 45 Number of ports 1 Standard Not supported non functional Number of I O Lines 7 Connec...

Page 68: ...ith plug NEMA 6 15P 13 A 1000W 14 AWG type SJT with plug NEMA 5 15P 15 A Inrush Current All 60 A max Maximum Power Consumption 1200W 2000W 1000W 1200W Type Cermax Xenon lamp system Power 1200W 800W mi...

Page 69: ...Product Alignment 50 mm 2 inch of vertical adjustment on 2 front feet Rear pad is fixed Maximum product weight with lens removed 40 kg 88 lb Maximum shipping weight includes packaging 57 kg 125 lb MT...

Page 70: ...on 104 101001 XX Lens ILS 0 73 1SX 0 67 1HD 118 100110 XX Lens ILS 1 25 1 6SX 1 16 1 49HD 118 100111 XX Lens ILS 1 5 2 0SX 1 4 1 8HD 118 100112 XX Lens ILS 2 0 2 8SX 1 8 2 6HD 118 100113 XX Lens ILS 2...

Page 71: ...J Series 1000W and 1200W Service Manual A 1 020 100725 04 Rev 1 07 2015 Appendix A Projector Menus A 1 J Series Menu Tree...

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Page 73: ...on Filter 6 Eye Motion Filter Color Settings 1 Select Color Adjustment 2 Color Temperature Lamp 1 Lamp Mode 2 Power 3 Intensity 4 Optical Aperture 5 Warn when lamp reaches hours 6 Lamp s n 7 Change La...

Page 74: ...deo Decoder Input card 2 Dual HD SDI Input Card 3 Twin HDMI Input Card 4 Analog BNC Input Card Video Decoder Input card 1 Grouped Inputs Mode 2 Connector 1 Grounding 3 Connector 2 Grounding 4 Connecto...

Page 75: ...nable 2 Test Pattern 3 Left Blend Width 4 Right Blend Width 5 Top Blend Width 6 Bottom Blend Width 7 Center Brightness 8 Left Brightness 9 Right Brightness 10 Top Brightness 11 Bottom Brightness 12 To...

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Page 77: ...Seoul ph 82 2 702 1601 Japan Tokyo ph 81 3 3599 7481 India ph 91 080 6708 9999 Germany ph 49 2161 664540 France ph 33 0 1 41 21 44 04 Eastern Europe and Russian Federation ph 36 0 1 47 48 100 China Sh...