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FIRE HAZARD. An integral thermostat, if provided,
is designed for temperature control service only.
Because the thermostat does not fail safe, it should
not be used for temperature limiting duty. Wiring to
this device is the responsibility of the user.

The system designer is responsible for the safety
of this equipment and should install adequate
back-up controls and safety devices with their

electric heating equipment. Where the conse-
quences of failure could result in personal injury or
property damage, back-up controls are essential.

FIRE/EXPLOSION HAZARD.

Use only Explosion

Resistant Enclosures (E2, E3 or ER) in hazardous
atmospheres where flammable vapors, gases, liquids
or other combustible atmospheres are present as
defined in the National Electrical Code (NFPA 70).
Failure to comply could result in personal injury or
property damage.

ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property dam-
age. Heater must be installed by a qualified person
in accordance with the National Electrical Code,
NFPA 70.

1.

Before installing, check your Over-The-Side heater for any dam-
age that may have occurred during shipment. Also, check to ensure
that the line voltage is the same as that stamped on the nameplate.

2.

Do not bend heating elements. If bending is necessary, consult factory.

3. IMPORTANT:

Mount the heater in the tank so that the liquid

level will always be above the effective heated portion of the
heater. If the heater is not properly submerged, it will overheat and
damage the heating elements and create a possible fire hazard due
to excessive sheath temperatures. See “Warning” under
“Installation” section. (see Figure 3).

4.

Heater must be supported from tank bottom. Heater must not be
operated in sludge. Sludge legs can be provided. Assemble as
shown in Figure 3.

5.

Where work will pass over or near equipment, additional protec-
tion, such as a metal guard, may be needed.

6.

In the electroplating operation the heaters are not, under any cir-
cumstance, to be placed between the electrodes and the work.

7.

When melting solids by direct immersion, a surface vent should be
provided to allow gases to escape. Operate the heater on half volt-
age until melted material completely covers the heater area.

8.

A drip loop is recommended to minimize passage of moisture
along wiring into terminal enclosure and connections.

FIRE HAZARD. Since heaters are capable of developing
high temperatures, extreme care should be taken to:

A.

Use explosion-resistant terminal enclosures in hazardous loca-
tions. Consult Chromalox for selection of explosion-resistant
terminal enclosures for hazardous locations.

B.

Avoid contact between heater and combustible materials.

C.

Keep combustible materials far enough away to be free of the
effects of high temperatures.

FREEZE HAZARD. Some Over-The-Side heaters are
equipped with a thermowell for process control or
over-temperature control. Do not allow moisture to
accumulate in thermowell. Freezing temperatures
can cause damage that may result in the heated
medium leaking into terminal enclosure.

INSTALLATION

4

Specifications –

Kilowats

Dimensions (In.)

No.

Regular Oil

Fuel Oil

(A)

(B) Min. Tank

Model

Blades

Phase

18 W/in

2

12 W/in

2

40 W/in

2

Voltage

Riser Height Opening Clearance

(C)

BLCK-MH618

6

1 or 3 

12

7.5

240 or 480

144

16-1/2

8-7/8

BLCK-MH824

8

1 or 3 

16

10

240 or 480

144

16-1/2

12

BLCK-MH103

10

1 or 3 

20

12.5

240 or 480

144

16-1/2

15-1/8

BLCK-MH236

12

1 or 3 

24

15

240 or 480

144

16-1/2

18-1/4

BLCS-618

6

1 or 3 

12

7.5

240 or 480

144

34

8-7/8

BLCS-824

8

1 or 3 

16

10

240 or 480

144

34

12

BLCS-1030

10

1 or 3 

20

12.5

240 or 480

144

34

15-1/8

BLCS-1236

12

1 or 3 

24

15

240 or 480

144

34

18-1/4

BLCK, BLCS

4 to 12 Blades

Type BLCK-MH

1-1/4” Ground Joint
Malleable Iron Union

1-1/4” Round 
Floor Flange
Malleable Iron

1-1/4”  Steel 
Pipe Riser

Type BLCS

1-1/4” Pipe Opening

(4-5/32) 

of Mtg. Hole 

same as Dim. “A”

Suspension Bracket

4 to 12 Blades

CL

(C)

(B)

(A)

(A)

(C)

(B)

!

SPECIFICATIONS (cont’d.)

Summary of Contents for PD411-10

Page 1: ...esult in person al injury The seriousness of the potential risk is identified by one of these three words will result in serious injury or death could result in serious injury or death may result in minor or moderate injury Read and follow these instructions to minimize risks of electric shock or fire Save these instructions for future reference Chromalox Type TLC TLO TLS TLI KTLC KTLO KTLS KTLI K...

Page 2: ... Steel 48 56 1 2 TLS 210 2 1 240 480 10 TLS 315 3 1 or 3Δ 240 480 15 Stainless Steel 48 45 TLS 212 2 1 240 480 12 TLS 318 3 1 or 3Δ 240 480 18 Stainless Steel 48 52 1 2 TLS 220 2 1 120 240 480 2 TLS 330 3 1 or 3Δ 120 240 3 Stainless Steel 36 12 1 4 1 or 3Y 480 TLS 240 2 1 120 240 480 4 TLS 360 3 1 or 3Δ 120 240 480 6 Stainless Steel 36 22 1 4 TLS 260 2 1 120 240 480 6 TLS 390 3 1 or 3Δ 120 240 480...

Page 3: ...5 3 1 or 3Δ 240 480 15 Incoloy 48 21 1 4 Fig 2 KTLI 212 2 1 240 480 12 KTLI 318 3 1 or 3Δ 240 480 18 Incoloy 48 23 1 2 Fig 2 KTLI 220 2 1 120 240 480 2 KTLI 330 3 1 or 3Δ 120 240 3 Incoloy 36 10 5 8 Fig 1 1 or 3Y 480 KTLI 240 2 1 120 240 480 4 KTLI 360 3 1 or 3Δ 120 240 480 6 Incoloy 36 13 3 4 Fig 2 KTLI 260 2 1 120 240 480 6 KTLI 390 3 1 or 3Δ 120 240 480 9 Incoloy 36 16 1 8 Fig 2 KTLI 280 2 1 24...

Page 4: ... equipment additional protec tion such as a metal guard may be needed 6 In the electroplating operation the heaters are not under any cir cumstance to be placed between the electrodes and the work 7 When melting solids by direct immersion a surface vent should be provided to allow gases to escape Operate the heater on half volt age until melted material completely covers the heater area 8 A drip l...

Page 5: ...480V Model 1ø 3øΔz 1ø 3øΔz 1ø 3øΔz 3øY Model 1ø 3øΔz 1ø 3øΔz 1ø 3øΔz 3øY Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig TLC TLI and TLS 210 1 1 TLO 310 3 4 3 4 TLC TLI and TLS 212 1 1 TLC TLI and TLS 312 3 4 3 4 TLC TLI TLO and TLS 220 1 1 2 TLC TLI and TLS 315 3 4 3 4 TLO 230 1 1 1 TLC TLI and TLS 318 3 4 3 4 TLC TLI TLO and TLS 240 1 1 1 TLC TLI TLO and TLS 330 3 4 3 4 5 4 6 TLO 250 1 1...

Page 6: ...KTLS 220 1 1 2 KTLC KTLI and KTLS 315 3 4 3 4 KTLO 230 1 1 1 KTLC KTLI and KTLS 318 3 4 3 4 KTLC KTLI KTLO and KTLS 240 1 1 1 KTLC KTLI KTLO and KTLS 330 3 4 3 4 5 4 6 KTLO 250 1 1 1 KTLO 345 3 4 3 4 3 4 KTLC KTLI KTLO and KTLS 260 1 1 1 KTLC KTLI KTLO and KTLS 360 3 4 3 4 3 4 KTLO 270 1 1 KTLO 375 3 4 3 4 3 4 KTLC KTLI and KTLS 280 1 1 KTLC KTLI KTLO and KTLS 390 3 4 3 4 3 4 Note Use wire size an...

Page 7: ... 1 megohm or less be dried out before applying full power If dried properly low megohm will not effect heater life or efficiency To correct a low megohm condition remove terminal enclosure cover gaskets and terminal hardware Bake heaters in an oven at 300 to 500 F for several hours or preferably overnight An alternate procedure is to cycle the heater in 10 to 15 minute periods at low voltage until...

Page 8: ...t and replace if necessary Check conduit layout to correct conditions that allow corrosion to enter the ter minal enclosure 6 Clean terminal ends of all contamination 1 Thermostat Kit order by PCN A 0 100 F PCN 277835 B 60 250 F PCN 277819 2 Thermostat Knob A 0 100 F 169 019605 002 B 60 250 F 169 019604 001 C 200 550 F 169 019604 002 3 Sludge Legs A TLC KTLC Series 176 114713 001 B TLI KTLI Series...

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