21) to the front suspension crossmember. Remove the
steering gear assembly from the front suspension
crossmember.
(23) Transfer required parts from removed steering
gear assembly to the replacement steering gear, if a
new steering gear is being installed.
INSTALL
(1) Install steering gear assembly on front suspen-
sion crossmember. Install the 2 long steering gear
assembly to front crossmember mounting bolts (Fig.
19) and (Fig. 20) into the mounting isolators. Then
install the 2 short bolts (Fig. 21) into the saddle
bracket. Tighten the 4 steering gear mounting bolts
to a torque of 68 N·m (50 ft. lbs.).
(2) Install the power steering fluid pressure and
return lines on the ports of the power steering gear
(Fig. 18). Tighten power steering fluid pressure and
return lines to steering gear tube nuts (Fig. 18) to a
torque of 31 N·m (275 in. lbs.).
(3) Using transmission jack, raise front suspension
crossmember and steering gear against body of vehi-
cle. Start the 2 rear bolts (Fig. 17) into tapping
plates, attaching front suspension crossmember to
body of vehicle. Then install the 2 front bolts, (Fig.
17) attaching front suspension crossmember to frame
rails of vehicle. Tighten the 4 mounting bolts evenly,
until front suspension crossmember is against body
of vehicle at the 4 mounting points. Then torque the
4 mounting bolts to 2 N·m (20 in. lbs.) to hold front
suspension crossmember in position.
CAUTION: When front suspension crossmember is
installed back in vehicle, crossmember MUST be
aligned with positioning marks previously scribed
into body of vehicle. This MUST be done to main-
tain NET BUILD front suspension alignment set-
tings.
(4) Using a soft face hammer, tap front suspension
crossmember into position, until it is aligned with
the previously scribed positioning marks on body of
vehicle (Fig. 9), (Fig. 10) and (Fig. 11). When front
suspension
crossmember
is
correctly
positioned,
torque the 2 rear crossmember mounting bolts to 163
N·m (120 ft. lbs.). Then torque the 2 front crossmem-
ber to frame rail attaching bolts to 163 N·m (120 ft.
lbs.).
(5) Install the engine support bracket on the front
of the front suspension crossmember (Fig. 14). Install
the 2 support bracket to suspension crossmember
attaching bolts and tighten to a torque of 75 N·m (55
ft. lbs.).
(6) Install bolt (Fig. 16) attaching engine support
bracket to transaxle mounting bracket. Tighten bolt
to a torque of 75 N·m (55 ft. lbs.).
(7) Install the 2 bolts attaching the rear support
bracket, for the under engine support bracket (Fig.
15), to the rear of the front suspension crossmember.
Tighten bolts to a torque of 75 N·m (55 ft. lbs.).
Fig. 19 Steering Gear Rear Mounting IsolatorBolt
REAR MOUNTING BOLT
STEERINGGEAR
FRONT
SUSPENSION
CROSSMEMBER
Fig. 20 Steering Gear Front Mounting Bolt
FRONT
MOUNTING
BOLT
STEERING GEAR
FRONT
SUSPENSION
CROSSMEMBER
Fig. 21 Steering Gear Saddle Bracket MountingBolts
ATTACHING
BOLTS (2)
SUPPORTED ANTILOCK
BRAKES
HYDRAULIC
CONTROL UNIT
FRONT
SUSPENSION
CROSSMEMBER
SADDLE
BRACKET
ISOLATOR
STEERING
GEAR
19 - 42
STEERING
JA
REMOVAL AND INSTALLATION (Continued)
Summary of Contents for Stratus LHD 1997
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Page 835: ...Fig 7 Body Splices 8W 95 6 8W 95 SPLICE LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
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Page 975: ...Adapter 6887 Camshaft Seal Installer 6863 9 138 2 5L ENGINE JA SPECIAL TOOLS Continued ...
Page 1001: ...13 6 BUMPERS AND FRAME JA SPECIFICATIONS Continued ...
Page 1065: ...Fuel Line Adapter 1 4 14 64 FUEL SYSTEM JA SPECIAL TOOLS Continued ...
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Page 1287: ...SPECIFICATIONS SUNROOF COMPONENTS 23 16 BODY JA ...
Page 1318: ...SPECIAL TOOLS BODY REMOVER MOLDINGS C 4829 STICK TRIM C4755 JA BODY 23 47 ...
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Page 1321: ...Fig 1 Floor Console 23 2 BODY JA REMOVAL AND INSTALLATION Continued ...
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Page 1401: ...FASTENER IDENTIFICATION 6 INTRODUCTION JA GENERAL INFORMATION Continued ...
Page 1404: ...METRIC CONVERSION JA INTRODUCTION 9 GENERAL INFORMATION Continued ...
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